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2004 Chevrolet Malibu Classic

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

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When problems were reported

Mileage at the reported incident

92 reports with mileage · 24 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 59 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Steering. Review the 24 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 11 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

8 crash reports2 fire reports7 injury reports

Electrical System complaints

59 reports
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175,000 miles · Feb 5, 2021
Electrical SystemEngineExterior Lighting

WELL MY IGNITION SWITCH WENT OUT I REPLACE THAT.NOW IT'S SHORTAGES IN WIRING AND LIGHTS HEAT ON AN OFF SOMETIMES SHOCKS

NHTSA ODI #11394823

117,000 miles · Jun 3, 2020
Electrical System

THE ANTI THEFT GAS CUT OFF FEATURE HAS RENDERED MY VEHICLE UNABLE TO START. I HAVE TRIED MANY METHODS BUT THE PROBLEM PERSISTS. IT STARTS WHEN IT WANTS TOO, BUT NOT WHEN I DO. *TR

NHTSA ODI #11327121

190,000 miles · Jul 23, 2018
Electrical System

TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU CLASSIC. THE CONTACT STATED THAT THE VEHICLE FAILED TO START. THE CONTACT HAD TO LEAVE THE KEY IN THE "ON" POSITION FOR APPROXIMATELY TEN MINUTES BEFORE ATTEMPTING TO START THE VEHICLE. THE CONTACT STATED THAT THE FAILURE OCCURRED TWICE AND THE THEFT WARNING INDICATOR ILLUMINATED. THE…

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TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU CLASSIC. THE CONTACT STATED THAT THE VEHICLE FAILED TO START. THE CONTACT HAD TO LEAVE THE KEY IN THE "ON" POSITION FOR APPROXIMATELY TEN MINUTES BEFORE ATTEMPTING TO START THE VEHICLE. THE CONTACT STATED THAT THE FAILURE OCCURRED TWICE AND THE THEFT WARNING INDICATOR ILLUMINATED. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR DIAGNOSTIC TESTING. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 190,000.

NHTSA ODI #11113005

120,000 miles · Jul 18, 2018
Electrical System

MY THEFT SYSTEM WARNING LIGHT KEEPS COMING ON. WHEN I TURN THE KEY OFF AND TRY TO RESTART THE CAR IT WILL NOT START BACK. I HAVE TO TURN IT TO THE ON POSITION AND WAIT UNTIL THE THEFT LIGHT QUITS FLASHING WHICH IS USUALLY 10 MINUTES AND THEN RESTART THE CAR. I WAS TOLD BY A CHEVROLET DEALERSHIP MECHANIC THAT THE PROBLEM WAS TH…

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MY THEFT SYSTEM WARNING LIGHT KEEPS COMING ON. WHEN I TURN THE KEY OFF AND TRY TO RESTART THE CAR IT WILL NOT START BACK. I HAVE TO TURN IT TO THE ON POSITION AND WAIT UNTIL THE THEFT LIGHT QUITS FLASHING WHICH IS USUALLY 10 MINUTES AND THEN RESTART THE CAR. I WAS TOLD BY A CHEVROLET DEALERSHIP MECHANIC THAT THE PROBLEM WAS THE IGNITION CYLINDER WHICH COST AROUND $180. WHY IS THERE NOT A RECALL FOR THIS.

NHTSA ODI #11112070

Mileage unknown · Jun 15, 2018
Electrical System

I TURN MY KEY YO TURN OFF MY CAR IN IT WANT GO PASS THE ACC.

NHTSA ODI #11102002

Mileage unknown · Jul 12, 2017
Electrical System

DUE TO THE PASSLOCK SENSOR INSIDE THE IGNITION LOCK CYLINDER CASE FAILURE, THE VEHICLE WILL STALL AT ANY MOMENT AND ANYWHERE, WHICH MAKES MORE LIKELY TO BE INVOLVED IN A WRECK BECAUSE OF THIS. GM STATED THAT THE PROBLEM WITH THE VEHICLE STALLING WAS DUE TO THE KEY COMING OUT FROM THE IGNITION CYLINDER. GM ADDED WEIGHT TO THE PLA…

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DUE TO THE PASSLOCK SENSOR INSIDE THE IGNITION LOCK CYLINDER CASE FAILURE, THE VEHICLE WILL STALL AT ANY MOMENT AND ANYWHERE, WHICH MAKES MORE LIKELY TO BE INVOLVED IN A WRECK BECAUSE OF THIS. GM STATED THAT THE PROBLEM WITH THE VEHICLE STALLING WAS DUE TO THE KEY COMING OUT FROM THE IGNITION CYLINDER. GM ADDED WEIGHT TO THE PLASTIC PORTION OF THE KEY AS A SOLUTION TO THE PROBLEM BUT THE REAL PROBLEM FOR THE VEHICLE TO STALL IS NOT THAT, IT IS DUE TO THE FAILURE OF THE PASSLOCK SENSOR.

NHTSA ODI #11004834

80,000 miles · Sep 13, 2016
Electrical SystemFuel/propulsion System

TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU CLASSIC. THE CONTACT STATED THAT THE VEHICLE STALLED WITHOUT WARNING AND WAS UNABLE TO BE RESTARTED. THE SECURITY PASS LOCK AND ANTI-LOCK WARNING INDICATORS RANDOMLY FLASHED INTERMITTENTLY. THE VEHICLE BEGAN TO STALL AT RANDOM. THE VEHICLE WAS DIAGNOSED BY A MECHANIC WHO STATED THAT T…

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TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU CLASSIC. THE CONTACT STATED THAT THE VEHICLE STALLED WITHOUT WARNING AND WAS UNABLE TO BE RESTARTED. THE SECURITY PASS LOCK AND ANTI-LOCK WARNING INDICATORS RANDOMLY FLASHED INTERMITTENTLY. THE VEHICLE BEGAN TO STALL AT RANDOM. THE VEHICLE WAS DIAGNOSED BY A MECHANIC WHO STATED THAT THE FUEL PUMP REGULATOR FAILED. THE VEHICLE WAS REPAIRED, BUT CONTINUED TO STALL. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 14V400000 (ELECTRICAL SYSTEM). THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 80,000.

NHTSA ODI #10906086

120,000 miles · May 21, 2016
Electrical System

REC'D RECALL ON IGNITION SWITCH. TOOK VEHICLE TO DEALER AND SERVICE REP TOOK 1OF MY VEHICLE KEYS, BROUGHT KEY BACK AND SAID REPAIR COMPLETES. NEVER DID HE TOUCH MY CAR. IMMEDIATELY AFTER THIS, VEHICLE WOULDN'T START. WHATEVER WAS DONE TO MY KEY THREW OFF MY ALARM SYSTEM AND LOCKED UP VEHICLE .DEALER REFUSED TO TAKE RESPONSIBILIT…

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REC'D RECALL ON IGNITION SWITCH. TOOK VEHICLE TO DEALER AND SERVICE REP TOOK 1OF MY VEHICLE KEYS, BROUGHT KEY BACK AND SAID REPAIR COMPLETES. NEVER DID HE TOUCH MY CAR. IMMEDIATELY AFTER THIS, VEHICLE WOULDN'T START. WHATEVER WAS DONE TO MY KEY THREW OFF MY ALARM SYSTEM AND LOCKED UP VEHICLE .DEALER REFUSED TO TAKE RESPONSIBILITY. CONTACTED GM AND WAS CONTACTED BACK. THEY MADE NOTE OF COMPLAINT. NOW WATCHING C CNBC AND THE IGNITION RECALL. I AM CONCERNED AS ONLY 1KEY WAS TOUCHED BY DEALER AND THAT WAS IT.

NHTSA ODI #10870176

175,000 miles · Aug 10, 2015
Electrical System

TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU CLASSIC. THE CONTACT STATED THAT WHILE DRIVING, THE THEFT SYSTEM WARNING LIGHT ILLUMINATED AND THE ENGINE STALLED. THE CONTACT WAS ABLE TO MANEUVER OFF THE ROAD AND SHUT THE VEHICLE OFF. THE CONTACT WAS ABLE TO RESTART THE ENGINE AFTER RESETTING THE THEFT SYSTEM. THE VEHICLE WAS NOT D…

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TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU CLASSIC. THE CONTACT STATED THAT WHILE DRIVING, THE THEFT SYSTEM WARNING LIGHT ILLUMINATED AND THE ENGINE STALLED. THE CONTACT WAS ABLE TO MANEUVER OFF THE ROAD AND SHUT THE VEHICLE OFF. THE CONTACT WAS ABLE TO RESTART THE ENGINE AFTER RESETTING THE THEFT SYSTEM. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 175,000.

NHTSA ODI #10747482

210,000 miles · Jul 6, 2015
Electrical System

TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU CLASSIC. WHILE DRIVING VARIOUS SPEEDS, THE VEHICLE STALLED UNEXPECTEDLY. THE CONTACT WAS ABLE TO COAST OVER TO SIDE OF THE ROAD AND RESTART THE VEHICLE. THE DEALER DIAGNOSED THAT THE IGNITION NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAI…

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TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU CLASSIC. WHILE DRIVING VARIOUS SPEEDS, THE VEHICLE STALLED UNEXPECTEDLY. THE CONTACT WAS ABLE TO COAST OVER TO SIDE OF THE ROAD AND RESTART THE VEHICLE. THE DEALER DIAGNOSED THAT THE IGNITION NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 210,000.

NHTSA ODI #10732254

Official recalls

1

14V400000 · Electrical System:ignition

Jul 3, 2014

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on July 3, 2014, that they are recalling 5,877,718 model year 2000-2005 Chevrolet Impala and Monte Carlo, 1997-2003 Chevrolet Malibu, 2004-2005 Malibu Classic, 1999-2004 Oldsmobile Alero, 1998-2002 Oldsmobile Intrigue, 1999-2005 Pontiac Grand Am and 2004-2008 Pontiac Grand Prix vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine.

Consequence & remedy

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will install two key rings and an insert in the key slot or a cover over the key head on all ignition keys, free of charge. The recall began on September 9, 2014. GM's number for this recall is 14350.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA04018 · Loss Of Electric Power Steering

Opened Jul 1, 2004 · Closed May 10, 2005

Status: closed (inferred from source dates) · Steering; Steering:electric Power Assist System

IN PERFORMING THIS ENGINEERING ANALYSIS, ODI DETERMINED THAT THE ELECTRIC POWER STEERING SYSTEM IN THE SUBJECT VEHICLES CAN MALFUNCTION OR FAIL, CAUSING THE DRIVER TO LOSE POWER STEERING ASSISTANCE; HOWEVER, DUE TO THE FOLLOWING REASONS, ODI HAS DECIDED THAT FURTHER EXPENDITURE OF AGENCY RESOURCES ON THIS INVESTIGATION IS NOT WARRANTED AT THIS TIME: - GM ISSUED CUSTOMER SATISFACTION CAMPAIGN (CSC) 04050A INDECEMBER 2004 TO ADDRESS THE ALLEGED DEFECT IN APPROXIMATELY58,700 SUBJECT VEHICLES, ENCOMPASSING AT LEAST 97 PERCENT OF THECOMPLAINT AND WARRANTY CLAIMS POPULATION.VEHICLES OUTSIDE THECSC 04050A POPULATION CONTAIN A NEWLY DESIGNED TORQUE ANDPOSITION SENSOR AND HAVE EXPERIENCED A RELATIVELY LOW COMPLAINTRATE.THIS CUSTOMER SATISFACTION CAMPAIGN PRESENTLY HAS ACOMPLETION RATE OF 52%. - THE IMPACT ON THE DRIVER?S ABILITY TO CONTROL THESE RELATIVELYSMALL AND LIGHT VEHICLES WAS LIMITED.VRTC TEST ENGINEERS WEREUNABLE TO INDUCE A FAILURE MODE THAT WOULD CAUSE THE EPS TOSUBSTANTIALLY LIMIT THE DRIVER?S ABILITY TO TURN THE VEHICLE IN APARTICULAR DIRECTION OR TO PROVIDE THE DRIVER WITH UNINTENDEDPOWER ASSISTANCE.- THERE IS NO RISK OF FIRE.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED BY THE CIRCUMSTANCES.(FOR FURTHER DETAILS SEE ATTACHED ENGINEERING ANALYSIS (EA04-018)CLOSING REPORT.)

Additional source detail variants (2)

Steering:electric Power Assist System

IN PERFORMING THIS ENGINEERING ANALYSIS, ODI DETERMINED THAT THE ELECTRIC POWER STEERING SYSTEM IN THE SUBJECT VEHICLES CAN MALFUNCTION OR FAIL, CAUSING THE DRIVER TO LOSE POWER STEERING ASSISTANCE; HOWEVER, DUE TO THE FOLLOWING REASONS, ODI HAS DECIDED THAT FURTHER EXPENDITURE OF AGENCY RESOURCES ON THIS INVESTIGATION IS NOT WARRANTED AT THIS TIME: - GM ISSUED CUSTOMER SATISFACTION CAMPAIGN (CSC) 04050A INDECEMBER 2004 TO ADDRESS THE ALLEGED DEFECT IN APPROXIMATELY58,700 SUBJECT VEHICLES, ENCOMPASSING AT LEAST 97 PERCENT OF THECOMPLAINT AND WARRANTY CLAIMS POPULATION.VEHICLES OUTSIDE THECSC 04050A POPULATION CONTAIN A NEWLY DESIGNED TORQUE ANDPOSITION SENSOR AND HAVE EXPERIENCED A RELATIVELY LOW COMPLAINTRATE.THIS CUSTOMER SATISFACTION CAMPAIGN PRESENTLY HAS ACOMPLETION RATE OF 52%. - THE IMPACT ON THE DRIVER?S ABILITY TO CONTROL THESE RELATIVELYSMALL AND LIGHT VEHICLES WAS LIMITED.VRTC TEST ENGINEERS WEREUNABLE TO INDUCE A FAILURE MODE THAT WOULD CAUSE THE EPS TOSUBSTANTIALLY LIMIT THE DRIVER?S ABILITY TO TURN THE VEHICLE IN APARTICULAR DIRECTION OR TO PROVIDE THE DRIVER WITH UNINTENDEDPOWER ASSISTANCE.- THERE IS NO RISK OF FIRE.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED BY THE CIRCUMSTANCES.(FOR FURTHER DETAILS SEE ATTACHED ENGINEERING ANALYSIS (EA04-018)CLOSING REPORT.)

Steering

IN PERFORMING THIS ENGINEERING ANALYSIS, ODI DETERMINED THAT THE ELECTRIC POWER STEERING SYSTEM IN THE SUBJECT VEHICLES CAN MALFUNCTION OR FAIL, CAUSING THE DRIVER TO LOSE POWER STEERING ASSISTANCE; HOWEVER, DUE TO THE FOLLOWING REASONS, ODI HAS DECIDED THAT FURTHER EXPENDITURE OF AGENCY RESOURCES ON THIS INVESTIGATION IS NOT WARRANTED AT THIS TIME: - GM ISSUED CUSTOMER SATISFACTION CAMPAIGN (CSC) 04050A INDECEMBER 2004 TO ADDRESS THE ALLEGED DEFECT IN APPROXIMATELY58,700 SUBJECT VEHICLES, ENCOMPASSING AT LEAST 97 PERCENT OF THECOMPLAINT AND WARRANTY CLAIMS POPULATION.VEHICLES OUTSIDE THECSC 04050A POPULATION CONTAIN A NEWLY DESIGNED TORQUE ANDPOSITION SENSOR AND HAVE EXPERIENCED A RELATIVELY LOW COMPLAINTRATE.THIS CUSTOMER SATISFACTION CAMPAIGN PRESENTLY HAS ACOMPLETION RATE OF 52%. - THE IMPACT ON THE DRIVER?S ABILITY TO CONTROL THESE RELATIVELYSMALL AND LIGHT VEHICLES WAS LIMITED.VRTC TEST ENGINEERS WEREUNABLE TO INDUCE A FAILURE MODE THAT WOULD CAUSE THE EPS TOSUBSTANTIALLY LIMIT THE DRIVER?S ABILITY TO TURN THE VEHICLE IN APARTICULAR DIRECTION OR TO PROVIDE THE DRIVER WITH UNINTENDEDPOWER ASSISTANCE.- THERE IS NO RISK OF FIRE.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED BY THE CIRCUMSTANCES.(FOR FURTHER DETAILS SEE ATTACHED ENGINEERING ANALYSIS (EA04-018)CLOSING REPORT.)