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2007 Chevrolet Cobalt

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

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When problems were reported

Mileage at the reported incident

1,276 reports with mileage · 288 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Steering. Review the 689 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel/propulsion System. Review the 283 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 281 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

116 crash reports16 fire reports72 injury reports

Fuel/propulsion System complaints

283 reports
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86,000 miles · Oct 31, 2015
Fuel/propulsion System

MY CAR STARTED SMELLING LIKE GAS WHENEVER I SHUT IT OFF AND I NOTICED IT WAS LEAKING. BECAUSE I LIVE IN MARYLAND MY CAR ISN'T COVERED UNDER THE RECALL FOR A DEFECTIVE FUEL PUMP. CURRENT RECALL FOR THE FUEL PUMP IN OTHER STATES IS #090226. WHY IS THIS RECALL ONLY IN CERTAIN STATES? DOES IT TAKE SOMEONE DYING FOR THIS RECALL TO …

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MY CAR STARTED SMELLING LIKE GAS WHENEVER I SHUT IT OFF AND I NOTICED IT WAS LEAKING. BECAUSE I LIVE IN MARYLAND MY CAR ISN'T COVERED UNDER THE RECALL FOR A DEFECTIVE FUEL PUMP. CURRENT RECALL FOR THE FUEL PUMP IN OTHER STATES IS #090226. WHY IS THIS RECALL ONLY IN CERTAIN STATES? DOES IT TAKE SOMEONE DYING FOR THIS RECALL TO BE PERFORMED IN OTHER STATES BEFORE EITHER GM STEPS UP OR THE GOVERNMENT STEPS UP AND DOES THE RIGHT THING. I WILL NEVER AGAIN BUY ANYTHING CHEVROLET OR GM. THEY KNOWINGLY SOLD PEOPLE CARS THAT WERE PILES OF DEFECTIVE CRAP. NOW I HAVE A CAR THAT I DON'T DRIVE AND THE TRADE IN VALUE IS VIRTUALLY NON EXISTENT, AND MOST CAR DEALERS WON'T GIVE YOU A DIME FOR THESE DEFECTIVE CARS.

NHTSA ODI #10787433

108,708 miles · Oct 21, 2015
Fuel/propulsion System

TL* THE CONTACT OWNS A 2007 CHEVROLET COBALT. THE CONTACT STATED THAT THERE WERE STRONG FUEL FUMES EMITTING OUTSIDE AND INSIDE THE VEHICLE. THE VIN WAS INCLUDED IN NHTSA CAMPAIGN NUMBER: 12V459000 (FUEL SYSTEM, GASOLINE) AND THE DEALER STATED THE VEHICLE WAS NOT SAFE TO DRIVE AND NEEDED TO BE REPAIRED. THE VIN WAS NOT INCLUDED I…

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TL* THE CONTACT OWNS A 2007 CHEVROLET COBALT. THE CONTACT STATED THAT THERE WERE STRONG FUEL FUMES EMITTING OUTSIDE AND INSIDE THE VEHICLE. THE VIN WAS INCLUDED IN NHTSA CAMPAIGN NUMBER: 12V459000 (FUEL SYSTEM, GASOLINE) AND THE DEALER STATED THE VEHICLE WAS NOT SAFE TO DRIVE AND NEEDED TO BE REPAIRED. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 09V419000 (FUEL SYSTEM, GASOLINE). THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR DIAGNOSTIC TESTING AND REPAIRS. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND PROVIDED NO REMEDY. THE APPROXIMATE FAILURE MILEAGE WAS 108,708.

NHTSA ODI #10785069

94,823 miles · Oct 14, 2015
Fuel/propulsion System

A PLASTIC COMPONENT IN THE FUEL RETURN CRACKED CAUSING A GAS LEAK THAT WAS UNRECOGNIZABLE AT FIRST. FIRST NOTICED THE SCENT A WEEK AFTER ADOPTING A CAT AND ASSUMED IT MUST HAVE PEED IN THE CAR OR SOMETHING. AT FIRST, ONLY NOTICED IT AFTER DRIVING MORE THAN A FEW MINUTES AND PARKING THE CAR. WHEN THE CAR WAS LEFT IN PARK OVERN…

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A PLASTIC COMPONENT IN THE FUEL RETURN CRACKED CAUSING A GAS LEAK THAT WAS UNRECOGNIZABLE AT FIRST. FIRST NOTICED THE SCENT A WEEK AFTER ADOPTING A CAT AND ASSUMED IT MUST HAVE PEED IN THE CAR OR SOMETHING. AT FIRST, ONLY NOTICED IT AFTER DRIVING MORE THAN A FEW MINUTES AND PARKING THE CAR. WHEN THE CAR WAS LEFT IN PARK OVERNIGHT, IT WOULD NOT SMELL IN THE MORNING, HOWEVER ONCE IT WAS DRIVEN ANY DISTANCE, THE SMELL WOULD BECOME APPARENT BY THE TIME THE TRIP WAS DONE. THE SMELL WAS FAINT AND SEEMED TO COME FROM THE PASSENGER SIDE OF THE CAR, BUT WAS NOT STRONG ENOUGH TO BE NARROWED DOWN MORE THAN THAT. EVENTUALLY THE SCENT WAS STRONG ENOUGH THAT IT COULD BE RECOGNIZED AS GASOLINE AND BY THAT TIME IT WAS CLEAR THAT IT WAS COMING FROM BEHIND THE PASSENGER SEAT. UPON LIFTING THE BACK END TO LOOK AT THE CAR, THE UNDERSIDE WAS WET WITH GASOLINE AND THE SOURCE OF THE LEAK COULD BE ISOLATED TO THE TOP OF THE TANK. TOOK IT IN TO BE CHECKED AND FIXED TO FIND OUT IT WAS A CRACK IN A PLASTIC COMPONENT OF THE FUEL RETURN AND THE WAY THE COMPONENT IS DESIGNED, THE ENTIRE FUEL PUMP HAD TO BE REPLACED. RECEIVED A NOTICE FROM GM ABOUT POTENTIAL FUEL LEAKS AND SUBMITTED MY INFORMATION ONLY TO LEARN THAT THE CURRENT BULLETIN PERTAINS TO THE FUEL TANK ITSELF AND ALL OTHER SERVICE BULLETINS RELATED TO THIS PARTICULAR ISSUE ARE FOR DIFFERENT CAR BATCHES SOLD MOSTLY TO WARMER CLIMATE STATES SO GM WILL NOT REIMBURSE FOR THE REPAIR.

NHTSA ODI #10782246

184,000 miles · Oct 12, 2015
Fuel/propulsion System

FUEL LINES ARE CORRODED TO THE POINT THAT THEY ARE LEAKING. FUEL/GAS ODOR CAN BE DETECTED AROUND VEHICLE.

NHTSA ODI #10781399

100,000 miles · Oct 6, 2015
Fuel/propulsion System

TL* THE CONTACT OWNS A 2007 CHEVROLET COBALT. WHILE THE VEHICLE WAS PARKED, THE CONTACT NOTICED A STRONG FUEL ODOR COMING FROM THE VEHICLE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 12V459000 (FUEL SYSTEM, GASOLINE). THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXI…

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TL* THE CONTACT OWNS A 2007 CHEVROLET COBALT. WHILE THE VEHICLE WAS PARKED, THE CONTACT NOTICED A STRONG FUEL ODOR COMING FROM THE VEHICLE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 12V459000 (FUEL SYSTEM, GASOLINE). THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 100,000.

NHTSA ODI #10780098

100,000 miles · Oct 6, 2015
Fuel/propulsion System

I HAVE A 2007 CHEVY COBALT. I HAVE BEEN EXPERIENCING STRONG GAS ODOR FROM OUTSIDE THE CAR AFTER DRIVING AND INSIDE MY CAR WHILE DRIVING.NO HUGE LEAK BUT THE ODOR IS MAKING ME SICK :( I KNOW THERE IS A RECALL BUT I LIVE IN MARYLAND....CAN SOMEONE PLEASE HELP. I HAVE 2 YOUNG KIDS AND HAVING TO PAY TO FIX THIS WILL BE EXTREMELY HAR…

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I HAVE A 2007 CHEVY COBALT. I HAVE BEEN EXPERIENCING STRONG GAS ODOR FROM OUTSIDE THE CAR AFTER DRIVING AND INSIDE MY CAR WHILE DRIVING.NO HUGE LEAK BUT THE ODOR IS MAKING ME SICK :( I KNOW THERE IS A RECALL BUT I LIVE IN MARYLAND....CAN SOMEONE PLEASE HELP. I HAVE 2 YOUNG KIDS AND HAVING TO PAY TO FIX THIS WILL BE EXTREMELY HARD. ESPECIALLY WHEN LOTS OF THESE CARS ARE HAVING THIS ISSUE. PLEASE MAKE MARYLAND A PART OF THIS RECALL BETTER YET ALL STATES.....SINCE THESE CARS ARE IN ALL STATES THANK YOU. *TR

NHTSA ODI #10780002

170,000 miles · Sep 24, 2015
Fuel/propulsion System

TL* THE CONTACT OWNS A 2007 CHEVROLET COBALT. WHILE DRIVING AT VARIOUS SPEEDS, A STRONG FUEL ODOR WAS DETECTED BEHIND THE VEHICLE. THE CONTACT ALSO STATED THAT FUEL LEAKED HEAVILY FROM THE REAR OF THE VEHICLE WHILE IT WAS IN MOTION. THE CHECK ENGINE LIGHT WAS ILLUMINATED WHILE THE FAILURE OCCURRED. THE VEHICLE WAS TAKEN TO A DEA…

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TL* THE CONTACT OWNS A 2007 CHEVROLET COBALT. WHILE DRIVING AT VARIOUS SPEEDS, A STRONG FUEL ODOR WAS DETECTED BEHIND THE VEHICLE. THE CONTACT ALSO STATED THAT FUEL LEAKED HEAVILY FROM THE REAR OF THE VEHICLE WHILE IT WAS IN MOTION. THE CHECK ENGINE LIGHT WAS ILLUMINATED WHILE THE FAILURE OCCURRED. THE VEHICLE WAS TAKEN TO A DEALER WHERE IT WAS DIAGNOSED THAT THE FUEL VALVE AND THE FUEL PUMP WAS DAMAGED AND NEEDED TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND ALSO SENT THE CONTACT ADDITIONAL INFORMATION ABOUT THE FAILURE. THE DEALER REFUSED TO DO THE REPAIR DUE TO THE VEHICLE'S MILEAGE BEING MORE THAN 150,000. THE FAILURE MILEAGE WAS APPROXIMATELY 170,000.

NHTSA ODI #10776393

78,000 miles · Sep 22, 2015
Fuel/propulsion System

THE FUEL LINES WERE LEAKING. APPARENTLY THERE ARE TWO FUEL LINES WRAPPED IN AN ENCASEMENT WITH A VENT TUBE. THE CAR ONLY HAD ABOUT 78,000 MILES ON IT WHEN THIS HAZARD WAS DISCOVERED. IT IS ONLY A 2007, BUT THE FUEL LINES ARE NOT MADE WELL AT ALL. BECAUSE THEY ARE IN THAT ENCASEMENT WITH THE VENT THEY RUST QUICKLY. IT CAUSED A VE…

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THE FUEL LINES WERE LEAKING. APPARENTLY THERE ARE TWO FUEL LINES WRAPPED IN AN ENCASEMENT WITH A VENT TUBE. THE CAR ONLY HAD ABOUT 78,000 MILES ON IT WHEN THIS HAZARD WAS DISCOVERED. IT IS ONLY A 2007, BUT THE FUEL LINES ARE NOT MADE WELL AT ALL. BECAUSE THEY ARE IN THAT ENCASEMENT WITH THE VENT THEY RUST QUICKLY. IT CAUSED A VERY STRONG ODOR, AND GAS WAS VISIBLY LEAKING OUT OF THE BACK END OF THE CAR. THE DRIVER HAD HEADACHES EVERY TIME AFTER DRIVING THE CAR. THE CAR WAS BARELY STARTING AS WELL. AFTER PUTTING THE KEY IN AND TURNING IT, IT WOULD TAKE AWHILE BEFORE THE CAR ACTUALLY STARTED. THE DRIVER TOOK IT INTO THE CHEVY DEALERSHIP WHERE IT WAS PURCHASED THINKING IT WAS THE CRACKED FUEL TANK INLET CONTROL VALVE SPECIAL SERVICE PROBLEM THAT HAD JUST BEEN ISSUED IN AUGUST 2015. THAT WOULD HAVE MEANT IT WOULD BE FIXED WITH NO CHARGE TO THE DRIVER. THE DEALERSHIP SAID IT WAS NEITHER RELATED TO THAT ISSUE NOR TO ANOTHER SPECIAL SERVICE ISSUE DEALING WITH LEAKING GAS THAT THE DRIVER HAD ALREADY GOTTEN FIXED IN APRIL 2014. THE DEALERSHIP SAID IT WAS INSTEAD RELATED TO THE FUEL LINES RUSTING. THE DEALERSHIP SAID IT WAS VERY DANGEROUS TO BE DRIVING AND THAT IT WOULD COST AT LEAST $659.38 TO GET IT FIXED. THE DRIVER EVENTUALLY GOT IT FIXED SOMEWHERE ELSE FOR $250 LESS. IN THE MEANTIME THE DRIVER CONTINUED TO GET HEADACHES AND FEEL VERY UNSAFE DRIVING THE CAR. THE DRIVER KNOWS OF OTHER CHEVY COBALTS WITH THIS EXACT SAME ISSUE. IT SHOULD BE LOOKED INTO FURTHER BEFORE A SERIOUS INCIDENT OCCURS. CHEVROLET SHOULD TAKE RESPONSIBILITY FOR THIS IMMEDIATELY AND PAY FOR IT TO BE FIXED ON THESE NEW 2007 CARS!

NHTSA ODI #10767575

122,000 miles · Sep 21, 2015
Fuel/propulsion System

TLA* THE CONTACT OWNS A 2007 CHEVROLET COBALT. THE CONTACT STATED THAT THERE WAS A STRONG ODOR OF FUEL EMITTING UNDER THE VEHICLE, WHICH WAS PROGRESSING. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 09V419000 (FUEL SYSTEM, GASOLINE…

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TLA* THE CONTACT OWNS A 2007 CHEVROLET COBALT. THE CONTACT STATED THAT THERE WAS A STRONG ODOR OF FUEL EMITTING UNDER THE VEHICLE, WHICH WAS PROGRESSING. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 09V419000 (FUEL SYSTEM, GASOLINE). THE APPROXIMATE FAILURE MILEAGE WAS 122,000. UPDATED 11/09/15*LJ NO ONE COULD TELL THE CONSUMER WHY ONLY CARS SOLD OR REGISTERED IN AZ,CA,FL,NV, OR TX ARE ONLY RECALLED. CONSUMER HAD SAME PROBLEM EVEN THOUGH IT WAS PURCHASED IN MO...UPDATED 03/19/18*JB, 05/15/18*JB

NHTSA ODI #10766373

75,104 miles · Sep 17, 2015
Fuel/propulsion System

IN JUNE 2015, WE SMELLED FUEL UNDER CAR. THE NEXT DAY WE TOOK THE CAR IMMEDIATELY TO OUR MECHANIC WHO REPLACED THE FUEL PUMP AT A COST OF $531.85. IN AUGUST OF 2015, WE RECEIVED A LETTER FROM CHEVROLET THAT INDICATED OUR COBALT MAY HAVE A CRACKED FUEL TANK INLET CONTROL VALVE. THE LETTER SAID THAT THE VEHICLE MAY EMIT A STRON…

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IN JUNE 2015, WE SMELLED FUEL UNDER CAR. THE NEXT DAY WE TOOK THE CAR IMMEDIATELY TO OUR MECHANIC WHO REPLACED THE FUEL PUMP AT A COST OF $531.85. IN AUGUST OF 2015, WE RECEIVED A LETTER FROM CHEVROLET THAT INDICATED OUR COBALT MAY HAVE A CRACKED FUEL TANK INLET CONTROL VALVE. THE LETTER SAID THAT THE VEHICLE MAY EMIT A STRONG FUEL ODOR FROM THE REAR OF THE VEHICLE WHICH IS WHAT WE DETECTED. THE LETTER INDICATED WE COULD BE REIMBURSED IF WE SUBMITTED THE REQUESTED DOCUMENTS IF WE ALREADY HAD THE VEHICLE REPAIRED. I SUBMITTED ALL DOCUMENTS TO OUR LOCAL CHEVROLET DEALER BUT WAS DENIED REIMBURSEMENT.

NHTSA ODI #10764849

Official recalls

5

14V171000 · Electrical System:ignition

Apr 10, 2014

General Motors LLC (GM) is recalling certain model year 2005-2010 Chevrolet Cobalt, 2006-2011 Chevrolet HHR, 2007-2010 Pontiac G5, 2006-2010 Pontiac Solstice, 2003-2007 Saturn Ion, and 2007-2010 Saturn Sky vehicles. In the affected vehicles, the key can be removed from the ignition when the ignition is not in the "Off" position.

Consequence & remedy

Consequence: If the key can be removed from the ignition when the ignition is not in the "off" position, the vehicle could roll away: (a) for an automatic transmission, if the transmission is not in the "Park" position; or (b) for a manual transmission, if the parking brake is not engaged and the transmission is not in the "Reverse" position. This potential for rollaway increases the risk for a crash and occupant or pedestrian injuries.

Remedy: General Motors will notify owners, and for vehicles that were built with the defective ignition cylinder and have not previously had the ignition cylinder replaced with the redesigned part, dealers will replace the ignition cylinder and cut and, if necessary, re-learn two ignition/door keys for each vehicle. For vehicles that were built with the redesigned ignition cylinder or had the ignition cylinder replaced with the redesigned part, dealers will cut and, if necessary, re-learn two ignition/door keys for each vehicle. The recall began on April 18, 2014. Chevrolet owners may contact General Motors at 1-800-222-1020, Pontiac owners at 1-800-762-2737, and Saturn owners at 1-800-553-6000. General Motors' number for this recall is 14113 for the ignition lock cylinder and key replacement, and 14133 for only key replacements. Note: Until a vehicle has been remedied, owners and operators are advised that when exiting, to be sure that the vehicle is in "Park," or in the case of a manual transmission, that the vehicle is in the "Reverse" position and the parking brake is engaged.

14V047000 · Air Bags; Electrical System:ignition:switch

Feb 10, 2014

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence & remedy

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

Additional source detail variants (2)

Air Bags

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

Electrical System:ignition:switch

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

12V459000 · Fuel System, Gasoline:delivery:fuel Pump

Sep 19, 2012

General Motors (GM) is recalling certain model year 2007 Chevrolet Equinox and Pontiac Torrent vehicles originally sold or currently registered in Arizona, California, Nevada, and Texas; model year 2007 Chevrolet Cobalt, Pontiac G5, and Saturn ION vehicles originally sold, or currently registered in, Arizona, California, Florida, Nevada, or Texas; model year 2008 Chevrolet Cobalt and Pontiac G5 vehicles originally sold, or currently registered in, Arizona; and model year 2009 Chevrolet Cobalt and Pontiac G5 vehicles originally sold, or currently registered in, Arkansas, Arizona, California, Nevada, Oklahoma, or Texas. Some of these vehicles have a condition in which the plastic supply or return port on the fuel pump module may crack, which could cause a fuel leak.

Consequence & remedy

Consequence: Fuel leakage in the presence of an ignition source may result in a fire.

Remedy: GM will notify owners, and dealers will replace the fuel pump module, free of charge. Notification to owners began on on November 21, 2012. Owners were instructed to not bring their vehicles in for repair until January 2013. Owners may contact General Motors at 1-800-521-7300.

10V073000 · Steering:electric Power Assist System

Mar 3, 2010

GENERAL MOTORS IS RECALLING CERTAIN MODEL YEAR 2005-2010 CHEVROLET COBALT AND MODEL YEAR 2007-2010 PONTIAC G5 VEHICLES EQUIPPED WITH ELECTRIC POWER STEERING. THE DRIVER MAY EXPERIENCE A SUDDEN LOSS OF POWER STEERING ASSIST THAT COULD OCCUR AT ANY TIME WHILE DRIVING.

Consequence & remedy

Consequence: IF POWER STEERING ASSIST IS LOST, IT WOULD REQUIRE GREATER DRIVER EFFORT AT LOW VEHICLE SPEEDS, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE ELECTRIC POWER STEERING MOTOR FREE OF CHARGE. OWNERS ARE BEING NOTIFIED ON A ROLLING BASIS BETWEEN MARCH 29 THROUGH NOVEMBER 2010. A COPY OF THE MAILING SCHEDULE IS LOCATED IN THE RECALL FILE. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438 AND PONTIAC AT 1-800-620-7668 OR AT THE OWNER CENTER AT WWW.GMOWNERCENTER.COM.

09V419000 · Fuel System, Gasoline:delivery:fuel Pump

Oct 29, 2009

GENERAL MOTORS IS RECALLING CERTAIN MODEL YEAR 2006 CHEVROLET COBALT AND SATURN ION VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF ARIZONA AND NEVADA; AND MODEL YEAR 2007 CHEVROLET COBALT, PONTIAC G5 AND SATURN ION VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF ARIZONA, CALIFORNIA, FLORIDA, NEVADA AND TEXAS. THE PLASTIC SUPPLY OR RETURN PORT ON THE MODULAR RESERVOIR ASSEMBLY MAY CRACK. IF EITHER OF THESE PORTS DEVELOPS A CRACK, FUEL WILL LEAK FROM THE AREA. IF THE CRACK BECOMES LARGE ENOUGH, FUEL MAY BE OBSERVED DRIPPING ONTO THE GROUND AND VEHICLE PERFORMANCE MAY BE AFFECTED.

Consequence & remedy

Consequence: FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Remedy: DEALERS WILL REPLACE THE FUEL PUMP MODULE FREE OF CHARGE. A SPECIAL COVERAGE WILL BE IMPLEMENTED IN THE SAME TIME FRAME FOR MODEL YEAR 2006 VEHICLES REGISTERED IN ALABAMA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, LOUISIANA, MISSISSIPPI, NORTH CAROLINA, NEW MEXICO, OKLAHOMA, SOUTH CAROLINA, TENNESSEE AND TEXAS AND MODEL YEAR 2007 VEHICLES REGISTERED IN: ALABAMA, ARKANSAS, GEORGIA, HAWAII, LOUISIANA, MISSISSIPPI, NORTH CAROLINA, NEW MEXICO, OKLAHOMA, SOUTH CAROLINA AND TENNESSEE. THE SAFETY RECALL IS EXPECTED TO BEGIN ON OR BEFORE FEBRUARY 4, 2010. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438, SATURN AT 1-800-972-8876 AND PONTIAC AT 1-800-620-7668 OR AT THE OWNER CENTER AT WWW.GMOWNERCENTER.COM.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

PE10005 · Electric Power Steering Failure

Opened Jan 27, 2010 · Closed Jul 19, 2010

Status: closed (inferred from source dates) · Steering:electric Power Assist System

In a March 1, 2010 letter, General Motors Corporation (GM) provided a defect information report to NHTSA regarding a problem that could result in sudden loss of power steering assist in certain model year (MY) 2005 through 2010 Chevrolet Cobalt and MY 2007 through 2010 Pontiac G5 vehicles equipped with electric power steering (EPS).The letter indicates that the loss of steering assist could occur at any time while driving and that, once assist is lost, a message is displayed on the Driver Information Center (DIC) and a chime sounds to inform the driver.The letter further states that steering control is maintained in manual mode, but would require greater driver effort at low vehicle speeds.In the next ignition cycle, power assist is typically regained and the DIC message is no longer displayed.GM's letter identifies the root cause of the EPS failure as the EPS motor and indicates that production of a new motor started in December 2009.GM's recall repair procedure instructs dealers to replace the EPS motor in all recalled vehicles. ODI's analysis of all information available related to sudden loss of EPS assist while driving in the MY 2005 through 2009 Chevrolet Cobalt vehicles shows current complaint and warranty rates of 323/100,000 vehicles and 0.4% respectively.In response to ODI's request for information, GM identified 81 complaints where a crash was claimed that may be related to loss of EPS assist.ODI's analysis of all crash claims was based on verifiable factors such as; whether a loss of EPS was indicated at the time of the crash by a chime or malfunction indicator lamp or if a EPS related component malfunction was identified after the crash occurred.With this method ODI identified 36 possible crashes related to EPS failure.GM assessed crash claims based on the available facts and excluded crash claims that indicated that the vehicle was travelling at speeds in the range of 30 mph or greater.GM said that it believes if power assist is lost while a vehicle is moving at speeds in the range of 30 mph or greater there is a small difference in steering efforts perceived in subjective evaluations at those speeds and it is unlikely to lead to loss of vehicle control. Based on GM's safety recall, this investigation is closed.