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2006 Chevrolet Cobalt

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

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When problems were reported

Mileage at the reported incident

1,950 reports with mileage · 380 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Steering. Review the 1,299 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 412 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel/propulsion System. Review the 255 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

164 crash reports14 fire reports81 injury reports

Suspension complaints

51 reports
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Mileage unknown · Mar 14, 2012
Engine And Engine CoolingFuel System, GasolinePower Train

2006 CHEVROLET COBALT. CONSUMER STATES SEVERAL ISSUES WITH VEHICLE RELATED TO RECALLS *TGW THE CONSUMER STATED THERE WAS A SMELL OF GASOLINE INSIDE THE VEHICLE, FIVE SENSORS WERE BAD, THERE WAS A PROBLEM WITH THE FUEL PUMP AND FUEL INJECTION SYSTEM. THE RPM'S JUMPED, WHEN THE VEHICLE WAS IN CRUISE CONTROL MODE, THE CRUISE CONTR…

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2006 CHEVROLET COBALT. CONSUMER STATES SEVERAL ISSUES WITH VEHICLE RELATED TO RECALLS *TGW THE CONSUMER STATED THERE WAS A SMELL OF GASOLINE INSIDE THE VEHICLE, FIVE SENSORS WERE BAD, THERE WAS A PROBLEM WITH THE FUEL PUMP AND FUEL INJECTION SYSTEM. THE RPM'S JUMPED, WHEN THE VEHICLE WAS IN CRUISE CONTROL MODE, THE CRUISE CONTROL WOULD SHUT OFF FOR NO REASON. THE CONSUMER HAD A DIFFICULT TIME STARTING THE VEHICLE, AFTER SHE FILLED THE TANK, THE VEHICLE WOULD STEER TO THE LEFT, AND THERE WERE TIMES WHEN THE VEHICLE WOULD JUMP OUT OF GEAR. *JB

NHTSA ODI #10452013

90,000 miles · Feb 27, 2012
Suspension

TL* THE CONTACT OWNS A 2006 CHEVROLET COBALT. WHILE DRIVING APPROXIMATELY 30 MPH, THE STEERING WHEEL BEGAN TO VIBRATE EXCESSIVELY. THE CONTACT STATED THE FAILURE USUALLY OCCURRED WHEN DRIVING OVER 60 MPH. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSTIC TESTING WHERE THE TECHNICIANS STATED THAT THE UPPER CONTROL ARMS ON THE FR…

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TL* THE CONTACT OWNS A 2006 CHEVROLET COBALT. WHILE DRIVING APPROXIMATELY 30 MPH, THE STEERING WHEEL BEGAN TO VIBRATE EXCESSIVELY. THE CONTACT STATED THE FAILURE USUALLY OCCURRED WHEN DRIVING OVER 60 MPH. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSTIC TESTING WHERE THE TECHNICIANS STATED THAT THE UPPER CONTROL ARMS ON THE FRONT DRIVER'S SIDE WOULD HAVE TO BE REPLACED. THE VEHICLE WAS REPAIRED BUT TO NO AVAIL. THE DEALER WAS UNABLE TO DETERMINE THE CAUSE OF THE FAILURE. THE VEHICLE WAS NOT FURTHER REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 90,000.

NHTSA ODI #10449485

40,000 miles · Dec 19, 2011
Electrical SystemLatches/locks/linkagesSuspension

MY 2006 CHEVY COBALT HAD WHEEL BEARING ISSUES STARTING AT 40,000 MILES. AT 50,000 MILES MY FRONT END SUSPENSION (LOWER CONTROL ARM AND BUSHINGS), STRUTS, AND DOORS LOCKS STARTED ACTING UP. MY DOOR LOCKS WILL JAM AND I WILL BE TRAPPED IN MY CAR UNTIL THEY (DOOR LOCKS) DECIDE TO WORK AGAIN. FORTUNATELY FOR ME USUALLY ONLY ONE STOP…

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MY 2006 CHEVY COBALT HAD WHEEL BEARING ISSUES STARTING AT 40,000 MILES. AT 50,000 MILES MY FRONT END SUSPENSION (LOWER CONTROL ARM AND BUSHINGS), STRUTS, AND DOORS LOCKS STARTED ACTING UP. MY DOOR LOCKS WILL JAM AND I WILL BE TRAPPED IN MY CAR UNTIL THEY (DOOR LOCKS) DECIDE TO WORK AGAIN. FORTUNATELY FOR ME USUALLY ONLY ONE STOPS WORKING AT A TIME. THE DEALER SAYS THAT IT JUST NEEDS GREASING; I HAVE TRIED EVERY GREASE UNDER THE SUN AND NONE HAS FIXED THE PROBLEM. THIS IS A SERIOUS SAFETY ISSUE AND THIS CAR SHOULD HAVE A RECALL TO AT LEAST FIX THE DOORS!!!.THE DEALER WANTS TO CHARGE OVER $1,000 PER DOOR FOR REPAIRS. I HAVE HEARD OF SOME PEOPLES DOORS NEVER OPENING AGAIN AND THE DOOR HAVING TO BE CUT OFF TO BE REPAIRED. IF SOMETHING WERE TO HAPPEN YOU NEED TO BE ABLE TO QUICKLY AND SAFELY GET OUT OF THE CAR. PLEASE PLEASE PLEASE RECALL THIS DOOR ISSUE ON THE COBALT! *TR

NHTSA ODI #10440418

Mileage unknown · Sep 18, 2011
Electrical SystemFuel System, GasolineSuspension

VEHICLE HAS VARIOUS PROBLEMS WHICH STARTED WITH THE FUEL GAUGE GOING TO EMPTY NOT MATTER HOW MUCH FUEL THERE WAS, THIS ISSUE WAS NEVER FIXED PROPERLY. FRONT SUSPENSION RATTLES AND LOWER CONTROL ARM BUSHINGS ARE CRACKED, DIAGNOSED, BUT NOT REPAIRED BY CHEVROLET. INTERIOR DOME LIGHT HAS A SHORT AS DOES THE RADIO ,INTERMITTENT. ALS…

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VEHICLE HAS VARIOUS PROBLEMS WHICH STARTED WITH THE FUEL GAUGE GOING TO EMPTY NOT MATTER HOW MUCH FUEL THERE WAS, THIS ISSUE WAS NEVER FIXED PROPERLY. FRONT SUSPENSION RATTLES AND LOWER CONTROL ARM BUSHINGS ARE CRACKED, DIAGNOSED, BUT NOT REPAIRED BY CHEVROLET. INTERIOR DOME LIGHT HAS A SHORT AS DOES THE RADIO ,INTERMITTENT. ALSO PAINT IS PEELING OFF OF THE DOOR HANDLES, RADIO AND DASHBOARD CONTROL BUTTONS. AND JUST RECENTLY THERE IS AN ODOR OF GASOLINE COMING FROM SOMEWHERE ON THE VEHICLE. THE VEHICLE HAS A LITTLE OVER 21,000 MILES ON IT.

NHTSA ODI #10426228

Mileage unknown · Sep 13, 2011
Electrical SystemPower TrainSteering

2006 CHEVROLET COBALT. CONSUMER STATES ISSUES WITH POWER STEERING *TGW IN APRIL 2010, THE CONSUMER RECEIVED A LETTER STATING THERE WAS A SAFETY RECALL ON THE POWER STEERING MOTOR AND WHEN THE PART ARRIVED, IT WOULD BE FIXED FREE OF CHARGE. THE CONSUMER WENT TO THE DEALER AND THE RECALLED PART WAS REPLACED. HOWEVER, IT ALSO CAU…

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2006 CHEVROLET COBALT. CONSUMER STATES ISSUES WITH POWER STEERING *TGW IN APRIL 2010, THE CONSUMER RECEIVED A LETTER STATING THERE WAS A SAFETY RECALL ON THE POWER STEERING MOTOR AND WHEN THE PART ARRIVED, IT WOULD BE FIXED FREE OF CHARGE. THE CONSUMER WENT TO THE DEALER AND THE RECALLED PART WAS REPLACED. HOWEVER, IT ALSO CAUSED THE TRANSMISSION TO SLIP AND HARD BRAKING WHENEVER THE POWER STEERING MESSAGE APPEARED. THE CONSUMER INFORMED THE DEALER OF THE PROBLEM AND THE DEALER STATED IT HAD NOTHING TO DO WITH THE RECALL. THE CONSUMER RETURNED TO THE DEALER AGAIN. THE DEALER CLAIMED THE PROBLEM WAS THE CONTROL ARM BUSHING. THE DEALER REPLACED AN IM INSULATOR, LINK, LOOSE SWAY BAR BUSHING AND THE STEERING GEAR. THE CONSUMER STATED SHE CONTINUED TO EXPERIENCE THE SAME PROBLEMS WITH THE TRANSMISSION, AND THE VEHICLE LOOSING POWER. THE CONSUMER RETURNED TO THE DEALER AND THE MECHANIC STATED THE VEHICLE HAD AN ELECTRICAL PROBLEM. *JB

NHTSA ODI #10426015

100,000 miles · Jul 22, 2011
Suspension

OUT OF THE BLUE MY VEHICLE BEGAN TO SHIMMY & SHAKE. AT FIRST I THOUGHT IT MAY BE THE WHEEL ALIGNMENT. ACCORDING TO THE DEALERSHING MY FRONT ARM BUSHING NEEDS TO BE REPLACED. NOW THE CAR IS SQUEAKING WHEN YOU TURN THE WHEEL TO. GOT A 2ND ESTIMATE: THE BUSHING, SWAYBAR LINK, & STEERING & SUSPENSION NEED TO BE REPLACED. WHAT THE HE…

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OUT OF THE BLUE MY VEHICLE BEGAN TO SHIMMY & SHAKE. AT FIRST I THOUGHT IT MAY BE THE WHEEL ALIGNMENT. ACCORDING TO THE DEALERSHING MY FRONT ARM BUSHING NEEDS TO BE REPLACED. NOW THE CAR IS SQUEAKING WHEN YOU TURN THE WHEEL TO. GOT A 2ND ESTIMATE: THE BUSHING, SWAYBAR LINK, & STEERING & SUSPENSION NEED TO BE REPLACED. WHAT THE HECK? AFTER I JUST HAD TO HAVE THE IGNITION COIL REPLACED. IT BURNED OUT THE 1ST ONE I PUT IN PLUS BRAND NEW SPARK PLUGS. THIS IS RIDICULOUS. *TT

NHTSA ODI #10414664

45,628 miles · May 26, 2011
Suspension

TOOK MY 2006 COBALT IN TO HAVE RECALL FIXED AND WAS TOLD THAT MY STRUTS ARE LEAKING AND THE LOWER CONTROL ARM BUSHINGS NEED TO BE REPLACED. *TR

NHTSA ODI #10402895

28,000 miles · Apr 14, 2011
Service Brakes, HydraulicSuspension

FRONT END BALL JOINTS ARE FAULTY AND CAUSE THE CAR TO SOUND LIKE THE FRONT END IS GOING TO FALL OFF! I HAD TO HAVE THEM REPLACED. THE ROTORS HAVE BEEN NOTHING BUT TROUBLE AS WELL...THIRD SET!! THE MECHANIC SAID THE BALL JOINT WOULD BREAK AND YOU COULD WRECK AS YOUR DRIVING! HAVE HAD THIS TROUBLE SINCE THE DAY I BOUGHT THE C…

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FRONT END BALL JOINTS ARE FAULTY AND CAUSE THE CAR TO SOUND LIKE THE FRONT END IS GOING TO FALL OFF! I HAD TO HAVE THEM REPLACED. THE ROTORS HAVE BEEN NOTHING BUT TROUBLE AS WELL...THIRD SET!! THE MECHANIC SAID THE BALL JOINT WOULD BREAK AND YOU COULD WRECK AS YOUR DRIVING! HAVE HAD THIS TROUBLE SINCE THE DAY I BOUGHT THE CAR..EVEN HAD IT AT THE DEALERSHIP FOR FRONT END PROBLEMS THE FIRST THREE MONTHS THAT I HAD THE CAR! THE FRONT END IS NOT GOOD ON THIS CAR AND CAN BE VERY DANGEROUS! *TR

NHTSA ODI #10395919

32,000 miles · Feb 23, 2011
Suspension

TL* THE CONTACT OWNS A 2006 CHEVROLET COBALT. THE CONTACT STATED THAT BOTH FRONT LOWER CONTROL ARM BUSHINGS WERE EXTREMELY WORN. THE VEHICLE WAS TAKEN TO A DEALER WHO WAS UNABLE TO DIAGNOSE THE FAILURE. A PRIVATE MECHANIC INSPECTED THE VEHICLE AND INFORMED THE CONTACT THAT HE WOULD NEED TO REPLACE THE LOWER CONTROL ARM. THE VEHI…

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TL* THE CONTACT OWNS A 2006 CHEVROLET COBALT. THE CONTACT STATED THAT BOTH FRONT LOWER CONTROL ARM BUSHINGS WERE EXTREMELY WORN. THE VEHICLE WAS TAKEN TO A DEALER WHO WAS UNABLE TO DIAGNOSE THE FAILURE. A PRIVATE MECHANIC INSPECTED THE VEHICLE AND INFORMED THE CONTACT THAT HE WOULD NEED TO REPLACE THE LOWER CONTROL ARM. THE VEHICLE WAS NOT REPAIRED. THE CURRENT MILEAGE WAS 70,000 AND THE FAILURE MILEAGE WAS 32,000.

NHTSA ODI #10384173

55,000 miles · Sep 22, 2010
Suspension

I FIRST OWNED A CHEVY CAVALIER. I LOVED THIS CAR!!!! SO WHEN I BOUGHT MY CHEVY COBALT I THOUGHT I WAS GETTING THE SAME DEPENDABLE CAR. BOY WAS I WRONG. I HAVE ALREADY HAD TO TWO SETS OF TIRES ON MY CAR, REPLACED THE BUSHINGS AND WHEEL BEARINGS. I HAVE NEVER BEEN SO DISAPPOINTED OVER A VEHICLE IN ALL MY LIFE. AS FAR AS I A…

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I FIRST OWNED A CHEVY CAVALIER. I LOVED THIS CAR!!!! SO WHEN I BOUGHT MY CHEVY COBALT I THOUGHT I WAS GETTING THE SAME DEPENDABLE CAR. BOY WAS I WRONG. I HAVE ALREADY HAD TO TWO SETS OF TIRES ON MY CAR, REPLACED THE BUSHINGS AND WHEEL BEARINGS. I HAVE NEVER BEEN SO DISAPPOINTED OVER A VEHICLE IN ALL MY LIFE. AS FAR AS I AM CONCERNED I WILL NEVER PURCHASE A CHEVROLET AGAIN. AT LEAST TOYOTA STOOD BY THEIR MISTAKES. *TR

NHTSA ODI #10356907

Official recalls

5

14V171000 · Electrical System:ignition

Apr 10, 2014

General Motors LLC (GM) is recalling certain model year 2005-2010 Chevrolet Cobalt, 2006-2011 Chevrolet HHR, 2007-2010 Pontiac G5, 2006-2010 Pontiac Solstice, 2003-2007 Saturn Ion, and 2007-2010 Saturn Sky vehicles. In the affected vehicles, the key can be removed from the ignition when the ignition is not in the "Off" position.

Consequence & remedy

Consequence: If the key can be removed from the ignition when the ignition is not in the "off" position, the vehicle could roll away: (a) for an automatic transmission, if the transmission is not in the "Park" position; or (b) for a manual transmission, if the parking brake is not engaged and the transmission is not in the "Reverse" position. This potential for rollaway increases the risk for a crash and occupant or pedestrian injuries.

Remedy: General Motors will notify owners, and for vehicles that were built with the defective ignition cylinder and have not previously had the ignition cylinder replaced with the redesigned part, dealers will replace the ignition cylinder and cut and, if necessary, re-learn two ignition/door keys for each vehicle. For vehicles that were built with the redesigned ignition cylinder or had the ignition cylinder replaced with the redesigned part, dealers will cut and, if necessary, re-learn two ignition/door keys for each vehicle. The recall began on April 18, 2014. Chevrolet owners may contact General Motors at 1-800-222-1020, Pontiac owners at 1-800-762-2737, and Saturn owners at 1-800-553-6000. General Motors' number for this recall is 14113 for the ignition lock cylinder and key replacement, and 14133 for only key replacements. Note: Until a vehicle has been remedied, owners and operators are advised that when exiting, to be sure that the vehicle is in "Park," or in the case of a manual transmission, that the vehicle is in the "Reverse" position and the parking brake is engaged.

14V047000 · Air Bags; Electrical System:ignition:switch

Feb 10, 2014

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence & remedy

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

Additional source detail variants (2)

Air Bags

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

Electrical System:ignition:switch

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

10V073000 · Steering:electric Power Assist System

Mar 3, 2010

GENERAL MOTORS IS RECALLING CERTAIN MODEL YEAR 2005-2010 CHEVROLET COBALT AND MODEL YEAR 2007-2010 PONTIAC G5 VEHICLES EQUIPPED WITH ELECTRIC POWER STEERING. THE DRIVER MAY EXPERIENCE A SUDDEN LOSS OF POWER STEERING ASSIST THAT COULD OCCUR AT ANY TIME WHILE DRIVING.

Consequence & remedy

Consequence: IF POWER STEERING ASSIST IS LOST, IT WOULD REQUIRE GREATER DRIVER EFFORT AT LOW VEHICLE SPEEDS, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE ELECTRIC POWER STEERING MOTOR FREE OF CHARGE. OWNERS ARE BEING NOTIFIED ON A ROLLING BASIS BETWEEN MARCH 29 THROUGH NOVEMBER 2010. A COPY OF THE MAILING SCHEDULE IS LOCATED IN THE RECALL FILE. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438 AND PONTIAC AT 1-800-620-7668 OR AT THE OWNER CENTER AT WWW.GMOWNERCENTER.COM.

09V419000 · Fuel System, Gasoline:delivery:fuel Pump

Oct 29, 2009

GENERAL MOTORS IS RECALLING CERTAIN MODEL YEAR 2006 CHEVROLET COBALT AND SATURN ION VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF ARIZONA AND NEVADA; AND MODEL YEAR 2007 CHEVROLET COBALT, PONTIAC G5 AND SATURN ION VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF ARIZONA, CALIFORNIA, FLORIDA, NEVADA AND TEXAS. THE PLASTIC SUPPLY OR RETURN PORT ON THE MODULAR RESERVOIR ASSEMBLY MAY CRACK. IF EITHER OF THESE PORTS DEVELOPS A CRACK, FUEL WILL LEAK FROM THE AREA. IF THE CRACK BECOMES LARGE ENOUGH, FUEL MAY BE OBSERVED DRIPPING ONTO THE GROUND AND VEHICLE PERFORMANCE MAY BE AFFECTED.

Consequence & remedy

Consequence: FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Remedy: DEALERS WILL REPLACE THE FUEL PUMP MODULE FREE OF CHARGE. A SPECIAL COVERAGE WILL BE IMPLEMENTED IN THE SAME TIME FRAME FOR MODEL YEAR 2006 VEHICLES REGISTERED IN ALABAMA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, LOUISIANA, MISSISSIPPI, NORTH CAROLINA, NEW MEXICO, OKLAHOMA, SOUTH CAROLINA, TENNESSEE AND TEXAS AND MODEL YEAR 2007 VEHICLES REGISTERED IN: ALABAMA, ARKANSAS, GEORGIA, HAWAII, LOUISIANA, MISSISSIPPI, NORTH CAROLINA, NEW MEXICO, OKLAHOMA, SOUTH CAROLINA AND TENNESSEE. THE SAFETY RECALL IS EXPECTED TO BEGIN ON OR BEFORE FEBRUARY 4, 2010. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438, SATURN AT 1-800-972-8876 AND PONTIAC AT 1-800-620-7668 OR AT THE OWNER CENTER AT WWW.GMOWNERCENTER.COM.

07V014000 · Structure

Jan 18, 2007

CERTAIN PASSENGER VEHICLES NOT EQUIPPED WITH OPTIONAL ROOF-MOUNTED SIDE IMPACT AIR BAGS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 201, 'OCCUPANT PROTECTION IN INTERIOR IMPACT.'

Consequence & remedy

Consequence: IN A CRASH, HEAD IMPACT PROTECTION MAY BE INADEQUATE.

Remedy: DEALERS WILL INSTALL ENERGY ABSORBING PLASTIC TO THE HEADLINER TRIM TO REDUCE THE SEVERITY OF HEAD IMPACTS IN A CRASH. THE RECALL BEGAN ON MARCH 21, 2007. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

PE10005 · Electric Power Steering Failure

Opened Jan 27, 2010 · Closed Jul 19, 2010

Status: closed (inferred from source dates) · Steering:electric Power Assist System

In a March 1, 2010 letter, General Motors Corporation (GM) provided a defect information report to NHTSA regarding a problem that could result in sudden loss of power steering assist in certain model year (MY) 2005 through 2010 Chevrolet Cobalt and MY 2007 through 2010 Pontiac G5 vehicles equipped with electric power steering (EPS).The letter indicates that the loss of steering assist could occur at any time while driving and that, once assist is lost, a message is displayed on the Driver Information Center (DIC) and a chime sounds to inform the driver.The letter further states that steering control is maintained in manual mode, but would require greater driver effort at low vehicle speeds.In the next ignition cycle, power assist is typically regained and the DIC message is no longer displayed.GM's letter identifies the root cause of the EPS failure as the EPS motor and indicates that production of a new motor started in December 2009.GM's recall repair procedure instructs dealers to replace the EPS motor in all recalled vehicles. ODI's analysis of all information available related to sudden loss of EPS assist while driving in the MY 2005 through 2009 Chevrolet Cobalt vehicles shows current complaint and warranty rates of 323/100,000 vehicles and 0.4% respectively.In response to ODI's request for information, GM identified 81 complaints where a crash was claimed that may be related to loss of EPS assist.ODI's analysis of all crash claims was based on verifiable factors such as; whether a loss of EPS was indicated at the time of the crash by a chime or malfunction indicator lamp or if a EPS related component malfunction was identified after the crash occurred.With this method ODI identified 36 possible crashes related to EPS failure.GM assessed crash claims based on the available facts and excluded crash claims that indicated that the vehicle was travelling at speeds in the range of 30 mph or greater.GM said that it believes if power assist is lost while a vehicle is moving at speeds in the range of 30 mph or greater there is a small difference in steering efforts perceived in subjective evaluations at those speeds and it is unlikely to lead to loss of vehicle control. Based on GM's safety recall, this investigation is closed.