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2006 Chevrolet Cobalt

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

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When problems were reported

Mileage at the reported incident

1,950 reports with mileage · 380 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Steering. Review the 1,299 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 412 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel/propulsion System. Review the 255 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

164 crash reports14 fire reports81 injury reports

Latches/locks/linkages complaints

38 reports
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60,000 miles · Feb 27, 2011
Latches/locks/linkagesStructure

THE DRIVERS SIDE DOOR WILL NOT OPEN. BOTH THE INSIDE AND OUTSIDE DOOR HANDLE DO NOT WORK. FOR 2 DAYS, I HAD TO CLIMB OUT OF THE PASSENGER DOOR. AFTER 2 DAYS, I UNLOCKED MY DOOR AND HEARD A POPPING SOUND FROM THE DOOR. WHATEVER IS JAMMING UP FINALLY RELEASED. IT'S A SAFETY DANGER BECAUSE OF THE RISK FOR AN ACCIDENT. THE DRI…

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THE DRIVERS SIDE DOOR WILL NOT OPEN. BOTH THE INSIDE AND OUTSIDE DOOR HANDLE DO NOT WORK. FOR 2 DAYS, I HAD TO CLIMB OUT OF THE PASSENGER DOOR. AFTER 2 DAYS, I UNLOCKED MY DOOR AND HEARD A POPPING SOUND FROM THE DOOR. WHATEVER IS JAMMING UP FINALLY RELEASED. IT'S A SAFETY DANGER BECAUSE OF THE RISK FOR AN ACCIDENT. THE DRIVER/OCCUPANTS COULD BE TRAPPED IN THE CAR. THIS HAS OCCURRED 2 SEPARATE TIMES, BOTH LASTING FOR ABOUT 2 DAYS. *TR

NHTSA ODI #10384669

59,000 miles · Dec 7, 2010
Latches/locks/linkages

FAILURE OF DOOR TO OPEN. FOR 2 DAYS THE DRIVER'S DOOR DID NOT OPEN FROM THE INSIDER OR OUTSIDE. *TR

NHTSA ODI #10369544

52,000 miles · Nov 22, 2010
Latches/locks/linkages

TL*THE CONTACT OWNS A 2006 CHEVROLET COBALT. THE VEHICLE WAS PARKED WHEN THE CONTACT ATTEMPTED TO OPEN THE DRIVER SIDE DOOR FROM THE OUTSIDE AND NOTICED THAT IT WOULD NOT OPEN. THE CONTACT TRIED TO OPEN IT FROM THE INSIDE BUT IT STILL WOULD NOT OPEN. THE VEHICLE HAD NOT BEEN INSPECTED OR REPAIRED. THE FAILURE MILEAGE WAS APPROXI…

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TL*THE CONTACT OWNS A 2006 CHEVROLET COBALT. THE VEHICLE WAS PARKED WHEN THE CONTACT ATTEMPTED TO OPEN THE DRIVER SIDE DOOR FROM THE OUTSIDE AND NOTICED THAT IT WOULD NOT OPEN. THE CONTACT TRIED TO OPEN IT FROM THE INSIDE BUT IT STILL WOULD NOT OPEN. THE VEHICLE HAD NOT BEEN INSPECTED OR REPAIRED. THE FAILURE MILEAGE WAS APPROXIMATELY 52,000.

NHTSA ODI #10367186

30,500 miles · Oct 12, 2010
Latches/locks/linkages

THE DRIVER SIDE DOOR LOCK OF MY 2006 CHEVROLET COBALT FAILED WHILE I WAS DRIVING THE CAR. I WAS UNABLE TO OPEN THE DOOR FROM THE INSIDE AND HAD TO EXIT THE VEHICLE THROUGH THE FRONT PASSENGER DOOR. ALTHOUGH I WAS NOT INJURED, IF THERE HAD BEEN AN ACCIDENT OR A FIRE IN THE CAR, I WOULD NOT HAVE BEEN ABLE TO GET OUT OF THE CAR I…

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THE DRIVER SIDE DOOR LOCK OF MY 2006 CHEVROLET COBALT FAILED WHILE I WAS DRIVING THE CAR. I WAS UNABLE TO OPEN THE DOOR FROM THE INSIDE AND HAD TO EXIT THE VEHICLE THROUGH THE FRONT PASSENGER DOOR. ALTHOUGH I WAS NOT INJURED, IF THERE HAD BEEN AN ACCIDENT OR A FIRE IN THE CAR, I WOULD NOT HAVE BEEN ABLE TO GET OUT OF THE CAR IN A TIMELY MANNER. VERY DANGEROUS!! I AM UNABLE TO OPEN THE DOOR FROM THE OUTSIDE AS WELL. MY DEALERSHIP WILL PROBABLY HAVE TO REPLACE THE ENTIRE DOOR BECAUSE THEY CANNOT OPEN THE DOOR WITHOUT DAMAGING IT. I HAVE DRIVEN THIS VEHICLE LESS THAN 31,000 MILES SINCE PURCHASING IT NEW IN JUNE OF 2006. IT HAS NEVER BEEN IN AN ACCIDENT. I HAVE READ OF SIMILAR DRIVER SIDE DOOR LOCK FAILURES IN THE 2006 COBALT, SO I FEEL THAT THIS IS A MANUFACTURER'S DEFECT AND NOT A USER ISSUE. *TR

NHTSA ODI #10360153

80,401 miles · Oct 1, 2010
Latches/locks/linkages

TL*THE CONTACT OWNS A 2006 CHEVROLET COBALT LT. THE DRIVER AND PASSENGER DOOR LOCKS FAILED. THE DOORS COULD NOT BE OPENED FROM THE INSIDE OR THE OUTSIDE. THE VEHICLE WAS TAKEN TO THE DEALER WHO GREASED THE DOORS LOCK MECHANISM, BUT THE FAILURE WASN'T CORRECTED. THE MANUFACTURER ADVISED THE CONTACT TO TAKE THE VEHICLE TO THE DEAL…

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TL*THE CONTACT OWNS A 2006 CHEVROLET COBALT LT. THE DRIVER AND PASSENGER DOOR LOCKS FAILED. THE DOORS COULD NOT BE OPENED FROM THE INSIDE OR THE OUTSIDE. THE VEHICLE WAS TAKEN TO THE DEALER WHO GREASED THE DOORS LOCK MECHANISM, BUT THE FAILURE WASN'T CORRECTED. THE MANUFACTURER ADVISED THE CONTACT TO TAKE THE VEHICLE TO THE DEALER FOR DIAGNOSTIC TESTING. THE VEHICLE WASN'T REPAIRED .THE FAILURE MILEAGE WAS 80,401 AND THE CURRENT MILEAGE WAS 89,518. UPDATED 12/30/10

NHTSA ODI #10358729

47,000 miles · Aug 23, 2010
Latches/locks/linkages

TL* THE CONTACT OWNS A 2006 CHEVROLET COBALT. THE CONTACT WAS DRIVING 35 MPH WHEN THE POWER DOORS INDEPENDENTLY LOCKED AND UNLOCKED. THE CONTACT STATED THE FAILURE WOULD OCCUR WHETHER THE KEY WAS IN THE IGNITION OR NOT. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR INSPECTION OR REPAIRS. THE MANUFACTURER WAS NOT CONTACTED. THE FAI…

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TL* THE CONTACT OWNS A 2006 CHEVROLET COBALT. THE CONTACT WAS DRIVING 35 MPH WHEN THE POWER DOORS INDEPENDENTLY LOCKED AND UNLOCKED. THE CONTACT STATED THE FAILURE WOULD OCCUR WHETHER THE KEY WAS IN THE IGNITION OR NOT. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR INSPECTION OR REPAIRS. THE MANUFACTURER WAS NOT CONTACTED. THE FAILURE MILEAGE WAS 47,000.

NHTSA ODI #10351206

120,000 miles · Aug 21, 2010
Latches/locks/linkages

I BOUGHT A 2006 CHEVY COBALT. AFTER A MONTH THE DOOR LOCKS STARTED TO MALFUNCTION. I HAD THE CAR AT THE DEALERSHIP TWICE TO FIX THE ISSUE. THEN 6 MONTHS AGO I COULD NOT OPEN MY DRIVER SIDE DOOR. I HAVE HAD TO CUT THROUGH THE PANEL AND ALL OF THE RODS ARE IN PLACE. THE DOOR WILL NOT OPEN FROM THE INSIDE OR OUT. I HAVE T…

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I BOUGHT A 2006 CHEVY COBALT. AFTER A MONTH THE DOOR LOCKS STARTED TO MALFUNCTION. I HAD THE CAR AT THE DEALERSHIP TWICE TO FIX THE ISSUE. THEN 6 MONTHS AGO I COULD NOT OPEN MY DRIVER SIDE DOOR. I HAVE HAD TO CUT THROUGH THE PANEL AND ALL OF THE RODS ARE IN PLACE. THE DOOR WILL NOT OPEN FROM THE INSIDE OR OUT. I HAVE TO ENTER THE CAR FROM THE PASSENGER SIDE. I HAVE COMPLAINED TO RIVERTON CHEVY IN SANDY, UT AND I HAVE COMPLAINED TO GM. THEY CLAIM BECAUSE OF THE MILEAGE ON THE CAR THEY WILL NOT FIX UNLESS I PAY. THEY WANT TO CHARGE ME 150$ JUST FOR A DIAGNOSITCS. THE DOOR IS STUCK. THEY WERE THE LAST PEOPLE TO HAVE THE PANELS REMOVED. THIS IS HORRIBLE. IF YOU SEARCH THE INTERNET YOU CAN SEE I AM NOT THE ONLY PERSON WITH THIS PROBLEM. I NEED HELP. I CANNOT AFFORD TO PAY SOMEONE FOR SOMETHING, I BELIEVE THEY ARE RESPONSIBLE FOR AND WERE THE LAST PEOPLE TO WORK ON MY CAR. *TR

NHTSA ODI #10351073

Mileage unknown · Jun 24, 2010
Electrical SystemEquipmentFuel System, Gasoline

I HAVE OWNED MY 2006 CHEVY COBALT SINCE JUNE 2006 AND HAVE HAD NUMEROUS PROBLEMS OUT OF THIS CAR. I HAVE HAD TO PAY OUT OF POCKET FOR EVERY REPAIR BECAUSE THEY SEEM TO ALL HAPPEN BEFORE A RECALL IS ISSUED AND THE DEALERSHIPS WILL NOT REFUND MONEY ON THE REPAIRS. 1) A/C LEAKS WATER IN PASSENGER SIDE FLOOR BOARD. I HAVE HAD IT IN …

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I HAVE OWNED MY 2006 CHEVY COBALT SINCE JUNE 2006 AND HAVE HAD NUMEROUS PROBLEMS OUT OF THIS CAR. I HAVE HAD TO PAY OUT OF POCKET FOR EVERY REPAIR BECAUSE THEY SEEM TO ALL HAPPEN BEFORE A RECALL IS ISSUED AND THE DEALERSHIPS WILL NOT REFUND MONEY ON THE REPAIRS. 1) A/C LEAKS WATER IN PASSENGER SIDE FLOOR BOARD. I HAVE HAD IT IN THE SHOP 3 TIMES AND IT IS STILL LEAKING. NO ONE CAN FIGURE OUT WHY THE WATER IS LEAKING INTO THE CAR. 2) GAS TANK HAD TO BE REPLACED DUE TO FUEL LINES CRACKING. 3) POWER STEERING WENT OUT WHILE MY HUSBAND WAS DRIVING ON THE INTERSTATE AND WAS ABOUT 130 MILES FROM HOME. 4) THE CAR WOULD DIE IF THE RPM'S GOT TOO LOW, THIS WAS CAUSED BY A CARBON BUILD UP ON THE IDLER. 5) THERE IS NO WAY TO CHECK THE TRANSMISSION FLUID AND IT IS STARTING TO SLIP AND TAKE FOREVER TO UPSHIFT. 6) THE KEY GETS STUCK IN THE IGNITION AND WILL NOT COME OUT. 7) THE DRIVERS SIDE DOOR GETS STUCK AND WILL NOT OPEN. 8) THE DOOR LATCH SOMETIMES MESSES UP AND THE DOOR DOES NOT CLOSE. 9) THE STEREO DISPLAY AND BUTTONS NO LONGER WORK. I CAN NOT USE THE CD PLAYER FOR FEAR OF LOSING THE CD FOR EVER SINCE THE EJECT BUTTON DOESN'T WORK. I CAN NOT SEE THE CLOCK OR WHAT STATION THE RADIO IS ON. THE CAR LOST ITS VALUE SO FAST THAT EVEN AFTER 4 YRS OF HAVING IT I STILL CAN NOT TRADE IT IN DUE TO THE AMT. I STILL OWE ON IT. SO I AM STUCK DRIVING THIS PIECE OF CRAP UNTIL IT IS PAID FOR. I HAVE ALREADY INVESTED SEVERAL THOUSANDS OF DOLLARS INTO THIS CAR FOR THESE PROBLEMS. I BELIEVE THAT THE CAR IS A LEMON AND I SHOULD BE REIMBURSED FOR THE CAR AND ALL OF THE OUT OF POCKET REPAIRS I HAVE HAD TO MAKE. *TR

NHTSA ODI #10339844

70,000 miles · May 21, 2010
Electrical SystemEngine And Engine CoolingFuel System, Gasoline

I SEE THERE ARE ISSUES ON THE FUEL MODULE ON THE 2006 CHEVY COBALTS, AND I TOOK IT TO GET REPLACED HOWEVER WHEN I TAKE MY CAR TO GET DIAGNOSED IT CONTINUES TO SAY THERE IS SOMETHING WITH A MISFIRE, AND MY FUEL EVAPORATING. I AM HAVING MULTIPLE PROBLEMS WITH MY 06 COBALTS AND HAS I HAVE DONE EXTENUOUS RESEARCH AND EVERY PROBLEM I…

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I SEE THERE ARE ISSUES ON THE FUEL MODULE ON THE 2006 CHEVY COBALTS, AND I TOOK IT TO GET REPLACED HOWEVER WHEN I TAKE MY CAR TO GET DIAGNOSED IT CONTINUES TO SAY THERE IS SOMETHING WITH A MISFIRE, AND MY FUEL EVAPORATING. I AM HAVING MULTIPLE PROBLEMS WITH MY 06 COBALTS AND HAS I HAVE DONE EXTENUOUS RESEARCH AND EVERY PROBLEM I'VE FOUND ONLINE OVER 1000 COMPLAINTS AND BLOGS, AND SITES WHERE CUSTOMERS ARE ALL COMPLAINING ABOUT THE SAME ISSUE. I AM A WORKING COLLEGE STUDENT AND DRIVE TO WORK AND SCHOOL EVERYDAY. MY CAR STOPPED ON THE FREEWAY THE OTHER DAY, AND ALMOST CAUSED AN ACCIDENT HOWEVER THE VEHICLE SLAMMED ON THEIR BRAKES. NOT ONLY THE FUEL LINE BUT ALSO MY CAR KEY DOES NOT COME OUT THE IGNITION. ALL THESE ISSUES ARE ONGOING AND I HAVE FOUND OVER 10,0000 UNSATISFIED CONSUMERS ALL WITH THE SAME ISSUES WITH THE COBALTS. THIS IS A BIG ISSUE, AND I AM TIRED OF DEALING WITH CHEVROLET AS THIS IS THERE PRODUCT AND THEY ARE ONLY TRYING TO GET THE MONEY AND MAKE YOU PAY FOR ALL THE SERVICES. THESE ARE MAJOR ISSUES ALL GOING OUT AT THE SAME TIME. *TR

NHTSA ODI #10331656

30,000 miles · Feb 24, 2010
Latches/locks/linkagesSteering

MY VEHICLE IS A CHEVY COBALT, 2006. THE POWER STEERING HAS BEEN GOING OUT RANDOMLY SINCE I FIRST BOUGHT THE CAR. THIS IS VERY DANGEROUS, ESPECIALLY IF I AM IN THE MIDDLE OF A TURN AND IT GOES OUT, TAKES ME BY SURPRISE AND HAVE TO USE MORE STRENGTH TO GO INTO THE TURNS. THIS HAPPENS EVERY TIME I DRIVE IT. DAILY. I WAS TOLD I…

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MY VEHICLE IS A CHEVY COBALT, 2006. THE POWER STEERING HAS BEEN GOING OUT RANDOMLY SINCE I FIRST BOUGHT THE CAR. THIS IS VERY DANGEROUS, ESPECIALLY IF I AM IN THE MIDDLE OF A TURN AND IT GOES OUT, TAKES ME BY SURPRISE AND HAVE TO USE MORE STRENGTH TO GO INTO THE TURNS. THIS HAPPENS EVERY TIME I DRIVE IT. DAILY. I WAS TOLD IT WOULD COST ME OVER $2000 TO HAVE THE POWER STEERING REPLACED, AND I DON'T HAVE THE FUNDS TO PAY FOR THAT AND PAY FOR MY CAR, SO NOTHING HAS BEEN FIXED ON IT. THIS SEEMS TO ME TO BE A VERY SERIOUS PROBLEM THAT NEEDS TO BE TAKEN CARE OF IN A RECALL. I HAVE SEEN THOUSANDS OF POSTS BY OTHER OWNERS ON THE INTERNET RELATING TO THIS SAME ISSUE I AM HAVING. I ALSO AM HAVING PROBLEMS WITH THE LOCKS, THEY LOCK AND UNLOCK AT WILL. I CAN BE IN OR OUT OF THE CAR, AND IT CAN BE RUNNING OR NOT. NO RHYME OR REASON. *TR

NHTSA ODI #10313722

Official recalls

5

14V171000 · Electrical System:ignition

Apr 10, 2014

General Motors LLC (GM) is recalling certain model year 2005-2010 Chevrolet Cobalt, 2006-2011 Chevrolet HHR, 2007-2010 Pontiac G5, 2006-2010 Pontiac Solstice, 2003-2007 Saturn Ion, and 2007-2010 Saturn Sky vehicles. In the affected vehicles, the key can be removed from the ignition when the ignition is not in the "Off" position.

Consequence & remedy

Consequence: If the key can be removed from the ignition when the ignition is not in the "off" position, the vehicle could roll away: (a) for an automatic transmission, if the transmission is not in the "Park" position; or (b) for a manual transmission, if the parking brake is not engaged and the transmission is not in the "Reverse" position. This potential for rollaway increases the risk for a crash and occupant or pedestrian injuries.

Remedy: General Motors will notify owners, and for vehicles that were built with the defective ignition cylinder and have not previously had the ignition cylinder replaced with the redesigned part, dealers will replace the ignition cylinder and cut and, if necessary, re-learn two ignition/door keys for each vehicle. For vehicles that were built with the redesigned ignition cylinder or had the ignition cylinder replaced with the redesigned part, dealers will cut and, if necessary, re-learn two ignition/door keys for each vehicle. The recall began on April 18, 2014. Chevrolet owners may contact General Motors at 1-800-222-1020, Pontiac owners at 1-800-762-2737, and Saturn owners at 1-800-553-6000. General Motors' number for this recall is 14113 for the ignition lock cylinder and key replacement, and 14133 for only key replacements. Note: Until a vehicle has been remedied, owners and operators are advised that when exiting, to be sure that the vehicle is in "Park," or in the case of a manual transmission, that the vehicle is in the "Reverse" position and the parking brake is engaged.

14V047000 · Air Bags; Electrical System:ignition:switch

Feb 10, 2014

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence & remedy

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

Additional source detail variants (2)

Air Bags

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

Electrical System:ignition:switch

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

10V073000 · Steering:electric Power Assist System

Mar 3, 2010

GENERAL MOTORS IS RECALLING CERTAIN MODEL YEAR 2005-2010 CHEVROLET COBALT AND MODEL YEAR 2007-2010 PONTIAC G5 VEHICLES EQUIPPED WITH ELECTRIC POWER STEERING. THE DRIVER MAY EXPERIENCE A SUDDEN LOSS OF POWER STEERING ASSIST THAT COULD OCCUR AT ANY TIME WHILE DRIVING.

Consequence & remedy

Consequence: IF POWER STEERING ASSIST IS LOST, IT WOULD REQUIRE GREATER DRIVER EFFORT AT LOW VEHICLE SPEEDS, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE ELECTRIC POWER STEERING MOTOR FREE OF CHARGE. OWNERS ARE BEING NOTIFIED ON A ROLLING BASIS BETWEEN MARCH 29 THROUGH NOVEMBER 2010. A COPY OF THE MAILING SCHEDULE IS LOCATED IN THE RECALL FILE. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438 AND PONTIAC AT 1-800-620-7668 OR AT THE OWNER CENTER AT WWW.GMOWNERCENTER.COM.

09V419000 · Fuel System, Gasoline:delivery:fuel Pump

Oct 29, 2009

GENERAL MOTORS IS RECALLING CERTAIN MODEL YEAR 2006 CHEVROLET COBALT AND SATURN ION VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF ARIZONA AND NEVADA; AND MODEL YEAR 2007 CHEVROLET COBALT, PONTIAC G5 AND SATURN ION VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF ARIZONA, CALIFORNIA, FLORIDA, NEVADA AND TEXAS. THE PLASTIC SUPPLY OR RETURN PORT ON THE MODULAR RESERVOIR ASSEMBLY MAY CRACK. IF EITHER OF THESE PORTS DEVELOPS A CRACK, FUEL WILL LEAK FROM THE AREA. IF THE CRACK BECOMES LARGE ENOUGH, FUEL MAY BE OBSERVED DRIPPING ONTO THE GROUND AND VEHICLE PERFORMANCE MAY BE AFFECTED.

Consequence & remedy

Consequence: FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Remedy: DEALERS WILL REPLACE THE FUEL PUMP MODULE FREE OF CHARGE. A SPECIAL COVERAGE WILL BE IMPLEMENTED IN THE SAME TIME FRAME FOR MODEL YEAR 2006 VEHICLES REGISTERED IN ALABAMA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, LOUISIANA, MISSISSIPPI, NORTH CAROLINA, NEW MEXICO, OKLAHOMA, SOUTH CAROLINA, TENNESSEE AND TEXAS AND MODEL YEAR 2007 VEHICLES REGISTERED IN: ALABAMA, ARKANSAS, GEORGIA, HAWAII, LOUISIANA, MISSISSIPPI, NORTH CAROLINA, NEW MEXICO, OKLAHOMA, SOUTH CAROLINA AND TENNESSEE. THE SAFETY RECALL IS EXPECTED TO BEGIN ON OR BEFORE FEBRUARY 4, 2010. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438, SATURN AT 1-800-972-8876 AND PONTIAC AT 1-800-620-7668 OR AT THE OWNER CENTER AT WWW.GMOWNERCENTER.COM.

07V014000 · Structure

Jan 18, 2007

CERTAIN PASSENGER VEHICLES NOT EQUIPPED WITH OPTIONAL ROOF-MOUNTED SIDE IMPACT AIR BAGS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 201, 'OCCUPANT PROTECTION IN INTERIOR IMPACT.'

Consequence & remedy

Consequence: IN A CRASH, HEAD IMPACT PROTECTION MAY BE INADEQUATE.

Remedy: DEALERS WILL INSTALL ENERGY ABSORBING PLASTIC TO THE HEADLINER TRIM TO REDUCE THE SEVERITY OF HEAD IMPACTS IN A CRASH. THE RECALL BEGAN ON MARCH 21, 2007. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

PE10005 · Electric Power Steering Failure

Opened Jan 27, 2010 · Closed Jul 19, 2010

Status: closed (inferred from source dates) · Steering:electric Power Assist System

In a March 1, 2010 letter, General Motors Corporation (GM) provided a defect information report to NHTSA regarding a problem that could result in sudden loss of power steering assist in certain model year (MY) 2005 through 2010 Chevrolet Cobalt and MY 2007 through 2010 Pontiac G5 vehicles equipped with electric power steering (EPS).The letter indicates that the loss of steering assist could occur at any time while driving and that, once assist is lost, a message is displayed on the Driver Information Center (DIC) and a chime sounds to inform the driver.The letter further states that steering control is maintained in manual mode, but would require greater driver effort at low vehicle speeds.In the next ignition cycle, power assist is typically regained and the DIC message is no longer displayed.GM's letter identifies the root cause of the EPS failure as the EPS motor and indicates that production of a new motor started in December 2009.GM's recall repair procedure instructs dealers to replace the EPS motor in all recalled vehicles. ODI's analysis of all information available related to sudden loss of EPS assist while driving in the MY 2005 through 2009 Chevrolet Cobalt vehicles shows current complaint and warranty rates of 323/100,000 vehicles and 0.4% respectively.In response to ODI's request for information, GM identified 81 complaints where a crash was claimed that may be related to loss of EPS assist.ODI's analysis of all crash claims was based on verifiable factors such as; whether a loss of EPS was indicated at the time of the crash by a chime or malfunction indicator lamp or if a EPS related component malfunction was identified after the crash occurred.With this method ODI identified 36 possible crashes related to EPS failure.GM assessed crash claims based on the available facts and excluded crash claims that indicated that the vehicle was travelling at speeds in the range of 30 mph or greater.GM said that it believes if power assist is lost while a vehicle is moving at speeds in the range of 30 mph or greater there is a small difference in steering efforts perceived in subjective evaluations at those speeds and it is unlikely to lead to loss of vehicle control. Based on GM's safety recall, this investigation is closed.