NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
190 reports38,000 miles · Mar 20, 2014
Air BagsEngineSteeringCrashInjury
DECEMBER 29, 2011, I WAS DRIVING HOME ONE EVENING IN THE COBALT WHEN MY CAR'S ENGINE SHUT OFF AND I LOST CONTROL ON A SEMI-RESIDENTIAL A FEW BLOCKS FROM HOME. DRIVING AT ABOUT 35-45 MP, DOWNHILL, I HIT A PARKED CAR ON THE LEFT SIDE OF THE ROAD (NARROW ROAD, CARS PARKED ON BOTH SIDES, 2-WAY STREET). I THOUGHT, "I'M GOING TO DIE".…
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DECEMBER 29, 2011, I WAS DRIVING HOME ONE EVENING IN THE COBALT WHEN MY CAR'S ENGINE SHUT OFF AND I LOST CONTROL ON A SEMI-RESIDENTIAL A FEW BLOCKS FROM HOME. DRIVING AT ABOUT 35-45 MP, DOWNHILL, I HIT A PARKED CAR ON THE LEFT SIDE OF THE ROAD (NARROW ROAD, CARS PARKED ON BOTH SIDES, 2-WAY STREET). I THOUGHT, "I'M GOING TO DIE". THIS IMPACT MADE THE CAR CONTINUE ON, FASTER AND MORE OUT OF CONTROL, HITTING ANOTHER PARKED VEHICLE ON THE OPPOSITE SIDE OF THE STREET AND I FINALLY WAS ABLE TO STOP THE CAR BY HITTING THE PASSENGER SIDE FRONT WHEEL/BUMPER OF THE COBALT AGAINST THE A PARKED TRUCK TO AVOID DRIVING INTO AN INTERSECTION OR ANY ONCOMING TRAFFIC. NO AIRBAGS EVER DEPLOYED. THE CAR THEN FLIPPED OVER, AND THAT'S HOW THEY FOUND AND RECOVERED ME. I AWOKE HOURS LATER IN SHOCK TRAUMA AT WASHINGTON HOSPITAL CENTER IN DC (WHERE I WORKED AT THE TIME), WITH THE CAR TOTALED AND JUST A SCRATCH ON MY HAND. I JUST HAD ACHES/PAINS, NO BROKEN BONES, BUT HAD TO TAKE SOME TIME OFF WORK. I HAD NO HEALTH INSURANCE AS I WAS A CONTRACTED EMPLOYEE. CAR INSURANCE PAID OFF THE EXPENSE OF VEHICLE. THANK GOD NOBODY WAS KILLED NOR SERIOUSLY INJURED. I HAVE ALL PAPERWORK, PHOTOS BUT I STILL DON'T DRIVE, MAYBE JUST ONCE A WEEK. THE YEAR OF THE COBALT IS FROM 2009, BUT I BELIEVE THIS VEHICLE SHOULD BE INCLUDED IN THE CLASS ACTION SUIT, AS IT WAS COMPLETELY UNSAFE TO DRIVE. *TR
NHTSA ODI #10573809
50,000 miles · Feb 27, 2014
Air BagsElectrical SystemSteeringCrashInjury
VEHICLE'S AUTOMATIC DOOR LOCKS BEGAN TO ENGAGE AND DISENGAGE ON THEIR OWN, POSSIBLY LOCKING THE STEERING COLUMN AS VEHICLE ENTERED INTO A CURVE. CAUSED DRIVER TO LOOSE CONTROL GO INTO DITCH, BOUNCE OUT OF DITCH AND LOG ROLL THE VEHICLE. AIR BAGS DID NOT DEPLOY. DOOR LOCKS WERE STILL GOING UP AND DOWN SEVERAL HOURS LATER AT TH…
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VEHICLE'S AUTOMATIC DOOR LOCKS BEGAN TO ENGAGE AND DISENGAGE ON THEIR OWN, POSSIBLY LOCKING THE STEERING COLUMN AS VEHICLE ENTERED INTO A CURVE. CAUSED DRIVER TO LOOSE CONTROL GO INTO DITCH, BOUNCE OUT OF DITCH AND LOG ROLL THE VEHICLE. AIR BAGS DID NOT DEPLOY. DOOR LOCKS WERE STILL GOING UP AND DOWN SEVERAL HOURS LATER AT THE VEHICLE IMPOUND YARD AND WAS OBSERVED BY THE POLICE OFFICER AND NOTED IN HIS REPORT. ADDITIONAL. THIS PROBLEM IS MUCH BIGGER THAN BELIEVED! I HAVE A 2011 HHR AND HAVE HAD THE IGNITION SWITCH TURN OFF WHEN I HAVE DROPPED THE ADJUSTABLE STEERING COLUMN TO THE DOWN POSITION WHILE MOVING. I HAVE A HEAVY KEYRING AND WHEN I BROUGHT IT UP TO THE DEALERSHIP THEY TOLD ME THE KEYRING WAS THE PROBLEM. MY OTHER DAUGHTER'S 05 IMPALA HAD THE SAME PROBLEM WHEN SHE HIT A BUMP. *TR
NHTSA ODI #10566235
Mileage unknown · Feb 3, 2014
Service Brakes
REAR BRAKE CALIPER PISTON DRAGGING CAUSING EXCESSIVE INNER PAD WEAR. REAR BRAKES FREEZE UP. DAMAGED REAR ROTORS. INADEQUATE BRAKE PEDAL OPERATION. *TR
NHTSA ODI #10562735
66,000 miles · Jan 19, 2014
Electrical SystemElectronic Stability Control (esc)Power Train
I WAS TRYING TO START MY CAR AND TURNED THE KEY IN THE IGNITION AND MY CAR WAS COMPLETELY DEAD. I THOUGHT IT WAS THE BATTERY AND TRIED TO TAKE THE KEY OUT, BUT IT WAS STUCK AND WOULDN'T COME OUT. I GOOGLED HOW TO TAKE IT OUT AND THAT WORKED, WE JUMPED THE CAR THINKING IT WAS THE BATTERY, BUT WITHOUT THE KEY IN THE IGNITION, THE…
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I WAS TRYING TO START MY CAR AND TURNED THE KEY IN THE IGNITION AND MY CAR WAS COMPLETELY DEAD. I THOUGHT IT WAS THE BATTERY AND TRIED TO TAKE THE KEY OUT, BUT IT WAS STUCK AND WOULDN'T COME OUT. I GOOGLED HOW TO TAKE IT OUT AND THAT WORKED, WE JUMPED THE CAR THINKING IT WAS THE BATTERY, BUT WITHOUT THE KEY IN THE IGNITION, THE LIGHTS AND ELECTRICAL ALLTURNED ON. THIS TELLS ME THAT THE CAR'S IGNITOR/SHIFTER WAS STUCK IN THE "ON" POSITION. IT COULD HAVE BEEN A DANGEROUS SITUATION IF I WERE ANYWHERE BUT HOME. *TR
NHTSA ODI #10560586
66,000 miles · Nov 17, 2013
Fuel System, Gasoline
AFTER DRIVING ABOUT 4 MILES AND THEN BACK 4 MILES PARKED CAR. NOTICED GASOLINE DRIPPING IN THE DRIVEWAY. CALLED SERVICE GARAGE AND THEY SAID GET A TOW TRUCK,DANGEROUS TO EVEN TRY AND START CAR, ONE SPARK AND IT COULD EXPLODE. FOUND PROBLEM WITH FUEL TANK AND FUEL PUMP. HAD ONLY HAD CAR A FEW MONTHS. GARAGE REPLACED FUEL PUMP …
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AFTER DRIVING ABOUT 4 MILES AND THEN BACK 4 MILES PARKED CAR. NOTICED GASOLINE DRIPPING IN THE DRIVEWAY. CALLED SERVICE GARAGE AND THEY SAID GET A TOW TRUCK,DANGEROUS TO EVEN TRY AND START CAR, ONE SPARK AND IT COULD EXPLODE. FOUND PROBLEM WITH FUEL TANK AND FUEL PUMP. HAD ONLY HAD CAR A FEW MONTHS. GARAGE REPLACED FUEL PUMP AND REPLACEMENT WAS DEFECTIVE ALSO. REPLACED IT AND PUT ON A NEW FUEL TANK. SEPT GOT A GM RECALL #12190 NOTICE. TO TAKE IT IN FOR FREE REPAIR TO A DEALER AROUND 40 MILES FROM MY HOUSE. HAD ALREADY PAID ALMOST $800 TO GARAGE WHEN I HAD THE CAR REPAIRED. NOW I HAVE A RECALL NOTICE 12045 BUT HAVE NOT BEEN ABLE TO FIND OUT WHAT IT IS FOR. CALLED RECOMMENDED GARAGE TO SEE IF THEY HAD PART TO REPAIR (CALLED TWICE NEVER HEARD BACK FROM THEM). STILL HAVE NOT BEEN ABLE TO FIND OUT WHAT THE PROBLEM. I ALSO FOUND OUT THAT THE ORIGINAL RECALL NOTICE ABOUT THE GAS PUMP HAD GONE OUT I BELIEVE A COUPLE OF YEARS EARLIER AND THIS WAS THE SECOND ROUND WITH THE SAME PROBLEM. GO TO A SITE ON LINE THERE IS ONE THAT COBALT DEALERS HAVE REPORTED THE PROBLEMS THEY HAVE HAD, THAT IS HOW I FOUND OUT ABOUT THE PRIOR RECALLI THINK THEY SHOULD HAVE TO TELL YOU WHAT IT IS THEY ARE RECALLING THE CAR FOR. IN THE FIRST GAS PROBLEM WE WERE LUCKY NOT TO HAVE HAD THE CAR EXPLODE. HAD I BEEN DRIVING ON THE INTERSTATE IT WOULD HAVE MADE A BIG NOISE. *TR
NHTSA ODI #10552628
44,000 miles · Jun 3, 2013
Service Brakes
REAR BRAKES WEAR OUT VERY FAST FOR A NEW CAR, ALSO VERY NOISY AND DESTROY MY ROTORS. OUTTER PAD SEEMS FINE, INNER PAD IS DETERIORATING AT AN ALARMING RATE. *TR
NHTSA ODI #10514913
Mileage unknown · Dec 9, 2012
Service Brakes
REAR BRAKES NOISY AND PIT VERY EASILY. *TR
NHTSA ODI #10487797
31,050 miles · Nov 30, 2012
Service Brakes
THE REAR BRAKE CALIPER SEIZED AND CAUSED ME TO LOSE ALL REAR BRAKES. THE REAR BRAKE PADS WILL WEAR DOWN TO BARE METAL ON THE INSIDE SO NO WEAR BAR NOTIFIES THE DRIVER YOU HAVE AN ISSUE TILL YOU NO LONGER HAVE REAR BRAKES. THIS COULD CAUSE AN ACCIDENT! *TR
NHTSA ODI #10486508
28,200 miles · Oct 29, 2012
Service Brakes
SHORTLY AFTER BUYING THIS CAR, THE PARKING BRAKE STOPPED WORKING COMPLETELY. THE REAR CALIPERS HAVE LOCKED UP AND DO NOT DO ANYTHING WHEN THE HANDLE IS PULLED UP. THIS IS A TERRIBLE DESIGN WHICH CAUSES, AT BEST AN INCONVENIENT, AND AT WORST, POSSIBLY DANGEROUS SITUATION AS, FOR A CAR EQUIPPED WITH A MANUAL TRANSMISSION, THERE IS…
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SHORTLY AFTER BUYING THIS CAR, THE PARKING BRAKE STOPPED WORKING COMPLETELY. THE REAR CALIPERS HAVE LOCKED UP AND DO NOT DO ANYTHING WHEN THE HANDLE IS PULLED UP. THIS IS A TERRIBLE DESIGN WHICH CAUSES, AT BEST AN INCONVENIENT, AND AT WORST, POSSIBLY DANGEROUS SITUATION AS, FOR A CAR EQUIPPED WITH A MANUAL TRANSMISSION, THERE IS NO PARK TO PUT THE CAR IN SO I HAVE TO BLOCK THE WHEELS WHEN PARKING UNTIL I CAN GET THIS PROBLEM FIXED. THE GM DEALER SAID THIS IS A COMMON PROBLEM BUT THERE IS NO PERMANENT FIX. HOW CAN SO MANY PEOPLE HAVE THIS PROBLEM BUT NOTHING IS BEING DONE ABOUT IT? WHAT IF I HAD PARKED ON A HILL AND MY CAR ROLLED DOWN INTO ANOTHER VEHICLE OR A PEDESTRIAN? *TR
NHTSA ODI #10482600
40,000 miles · Sep 16, 2012
Service BrakesWheels
I PURCHASED MY 2009 CHEVROLET COBALT SS SEDAN A LITTLE OVER A YEAR AGO. WITHIN THE FIRST SEVERAL MONTHS, THE EMERGENCY BRAKE STARTED TO GET EXTREMELY LOOSE. IT THAN COMPLETELY STOPPED HOLDING WITHIN 6 MONTHS AND 40,000 TOTAL MILES. AFTER THIS INCIDENT, THE REAR BRAKES AND ROTORS BEGAN TO PREMATURELY WEAR OUT EXTREMELY QUICKLY. S…
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I PURCHASED MY 2009 CHEVROLET COBALT SS SEDAN A LITTLE OVER A YEAR AGO. WITHIN THE FIRST SEVERAL MONTHS, THE EMERGENCY BRAKE STARTED TO GET EXTREMELY LOOSE. IT THAN COMPLETELY STOPPED HOLDING WITHIN 6 MONTHS AND 40,000 TOTAL MILES. AFTER THIS INCIDENT, THE REAR BRAKES AND ROTORS BEGAN TO PREMATURELY WEAR OUT EXTREMELY QUICKLY. SINCE THESE ARE NOT COVERED UNDER ANY WARRANTY AND DEALERSHIPS REFUSE TO FIX THE ISSUE FOR FREE, IT'S VERY COSTLY OUT OF POCKET FOR THE REPAIRS. I CAN'T PARK ANYWHERE NEAR ON OR A HILL, DUE TO THE EMERGENCY BRAKE BEING COMPLETELY BROKEN. AND THE REAR BRAKES AND ROTORS NEED EITHER REPAIRED OR RESURFACED CONSTANTLY EVERY SEVERAL THOUSAND MILES. MY OTHER MAJOR ISSUE IS WITH THE TPMS (TIRE PRESSURE MONITORING SYSTEM) THIS HAS BEEN GIVING ME AN ERROR CONSTANTLY FOR AROUND 10,000 MILES, ON HOW IT NEEDS TO BE SERVICED. MY CAR IS GARAGE KEPT WITH MAINTENANCE DONE ON TIME, AND WELL TAKEN CARE OF. *TR
NHTSA ODI #10475549
NHTSA investigations
2PE20011 · Fuel Line Leak
Opened Jul 5, 2020 · Closed Aug 17, 2023
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Other:delivery:hoses, Lines/piping, And Fittings; Fuel/propulsion System
On July 5, 2020, the Office of Defects Investigations (ODI) opened PE20-011 to investigate instances of metal fuel lines under the vehicle corroding and leaking fuel in model year (MY) 2008 through 2010 Chevrolet Cobalt and 2008 through 2009 Chevrolet HHR passenger cars manufactured by General Motors (GM). The metal fuel lines are corroding and leaking fuel in the area between the front and rear wheels on the driver's side of the vehicle before the muffler. Most consumers allege a fuel odor and/or an observable fuel leak that alerts them to the condition.The subject metal fuel lines have a protective AGE coating and, in the vicinity of the left rear wheel, are further wrapped in a foil heat shield. The AGE coating consists of an annealed zinc aluminum alloy metal coating with extended corrosion protection paint. Under certain conditions, water and corrosive road deicing agents may enter a crevice between the heat shield and the AGE coating. With extended environmental exposure in high corrosive environments, the AGE coating can degrade. If it degrades enough, the base metal lines may begin to corrode beneath the heat shield.Corrosion to the fuel lines may eventually cause a perforation to develop in the line, allowing fuel vapors to escape from between the line and the heat shield, emitting a fuel odor that will be detectable to the vehicle operator. If the corrosion progresses, fuel may begin to weep from the line. Further metal degradation due to corrosion could create a drip or a mist of fuel. If this occurs, vehicle owners may see drips, spots, or puddles on the ground near the rear portion of the vehicle, primarily along the driver's side rear wheel.The majority of allegations (85%) were reported for vehicles that are operated in the salt belt region of the United States. This area includes states in the Northeast, mid-Atlantic, and Midwest regions. Additionally, the average failure mileage in the subject vehicles is approximately 111,000 across all data sources.Considering the low manufacturer complaint/warranty rates of fuel line replacement, the fact that the majority of failures are concentrated in salt belt states, high failure mileages, as well as the field exposure time for the subject vehicles, and the highly detectable and progressive nature of this failure over time, the potential safety consequences of this issue are very low. To date, there have been no reported crashes, injuries, or fatalities related to this issue. There are two reported fires in ODI data and no reported fires in GM data. Both ODI reported fires were minor, occurred after the vehicle was parked, and were extinguished utilizing fire extinguishers.In view of the progressive failure occurring at high mileages, the age of the subject vehicles, the high detectability of the leak, and the majority of failures occurred in salt belt states, this Preliminary Evaluation is closed. The agency reserves the right to take additional action if warranted by new circumstances.Review the ODI reports cited above at nhtsa.gov under the attached identification numbers.
Additional source detail variants (3)
Fuel/propulsion System
On July 5, 2020, the Office of Defects Investigations (ODI) opened PE20-011 to investigate instances of metal fuel lines under the vehicle corroding and leaking fuel in model year (MY) 2008 through 2010 Chevrolet Cobalt and 2008 through 2009 Chevrolet HHR passenger cars manufactured by General Motors (GM). The metal fuel lines are corroding and leaking fuel in the area between the front and rear wheels on the driver's side of the vehicle before the muffler. Most consumers allege a fuel odor and/or an observable fuel leak that alerts them to the condition.The subject metal fuel lines have a protective AGE coating and, in the vicinity of the left rear wheel, are further wrapped in a foil heat shield. The AGE coating consists of an annealed zinc aluminum alloy metal coating with extended corrosion protection paint. Under certain conditions, water and corrosive road deicing agents may enter a crevice between the heat shield and the AGE coating. With extended environmental exposure in high corrosive environments, the AGE coating can degrade. If it degrades enough, the base metal lines may begin to corrode beneath the heat shield.Corrosion to the fuel lines may eventually cause a perforation to develop in the line, allowing fuel vapors to escape from between the line and the heat shield, emitting a fuel odor that will be detectable to the vehicle operator. If the corrosion progresses, fuel may begin to weep from the line. Further metal degradation due to corrosion could create a drip or a mist of fuel. If this occurs, vehicle owners may see drips, spots, or puddles on the ground near the rear portion of the vehicle, primarily along the driver's side rear wheel.The majority of allegations (85%) were reported for vehicles that are operated in the salt belt region of the United States. This area includes states in the Northeast, mid-Atlantic, and Midwest regions. Additionally, the average failure mileage in the subject vehicles is approximately 111,000 across all data sources.Considering the low manufacturer complaint/warranty rates of fuel line replacement, the fact that the majority of failures are concentrated in salt belt states, high failure mileages, as well as the field exposure time for the subject vehicles, and the highly detectable and progressive nature of this failure over time, the potential safety consequences of this issue are very low. To date, there have been no reported crashes, injuries, or fatalities related to this issue. There are two reported fires in ODI data and no reported fires in GM data. Both ODI reported fires were minor, occurred after the vehicle was parked, and were extinguished utilizing fire extinguishers.In view of the progressive failure occurring at high mileages, the age of the subject vehicles, the high detectability of the leak, and the majority of failures occurred in salt belt states, this Preliminary Evaluation is closed. The agency reserves the right to take additional action if warranted by new circumstances.Review the ODI reports cited above at nhtsa.gov under the attached identification numbers.
Fuel System, Gasoline
On July 5, 2020, the Office of Defects Investigations (ODI) opened PE20-011 to investigate instances of metal fuel lines under the vehicle corroding and leaking fuel in model year (MY) 2008 through 2010 Chevrolet Cobalt and 2008 through 2009 Chevrolet HHR passenger cars manufactured by General Motors (GM). The metal fuel lines are corroding and leaking fuel in the area between the front and rear wheels on the driver's side of the vehicle before the muffler. Most consumers allege a fuel odor and/or an observable fuel leak that alerts them to the condition.The subject metal fuel lines have a protective AGE coating and, in the vicinity of the left rear wheel, are further wrapped in a foil heat shield. The AGE coating consists of an annealed zinc aluminum alloy metal coating with extended corrosion protection paint. Under certain conditions, water and corrosive road deicing agents may enter a crevice between the heat shield and the AGE coating. With extended environmental exposure in high corrosive environments, the AGE coating can degrade. If it degrades enough, the base metal lines may begin to corrode beneath the heat shield.Corrosion to the fuel lines may eventually cause a perforation to develop in the line, allowing fuel vapors to escape from between the line and the heat shield, emitting a fuel odor that will be detectable to the vehicle operator. If the corrosion progresses, fuel may begin to weep from the line. Further metal degradation due to corrosion could create a drip or a mist of fuel. If this occurs, vehicle owners may see drips, spots, or puddles on the ground near the rear portion of the vehicle, primarily along the driver's side rear wheel.The majority of allegations (85%) were reported for vehicles that are operated in the salt belt region of the United States. This area includes states in the Northeast, mid-Atlantic, and Midwest regions. Additionally, the average failure mileage in the subject vehicles is approximately 111,000 across all data sources.Considering the low manufacturer complaint/warranty rates of fuel line replacement, the fact that the majority of failures are concentrated in salt belt states, high failure mileages, as well as the field exposure time for the subject vehicles, and the highly detectable and progressive nature of this failure over time, the potential safety consequences of this issue are very low. To date, there have been no reported crashes, injuries, or fatalities related to this issue. There are two reported fires in ODI data and no reported fires in GM data. Both ODI reported fires were minor, occurred after the vehicle was parked, and were extinguished utilizing fire extinguishers.In view of the progressive failure occurring at high mileages, the age of the subject vehicles, the high detectability of the leak, and the majority of failures occurred in salt belt states, this Preliminary Evaluation is closed. The agency reserves the right to take additional action if warranted by new circumstances.Review the ODI reports cited above at nhtsa.gov under the attached identification numbers.
Fuel System, Other:delivery:hoses, Lines/piping, And Fittings
On July 5, 2020, the Office of Defects Investigations (ODI) opened PE20-011 to investigate instances of metal fuel lines under the vehicle corroding and leaking fuel in model year (MY) 2008 through 2010 Chevrolet Cobalt and 2008 through 2009 Chevrolet HHR passenger cars manufactured by General Motors (GM). The metal fuel lines are corroding and leaking fuel in the area between the front and rear wheels on the driver's side of the vehicle before the muffler. Most consumers allege a fuel odor and/or an observable fuel leak that alerts them to the condition.The subject metal fuel lines have a protective AGE coating and, in the vicinity of the left rear wheel, are further wrapped in a foil heat shield. The AGE coating consists of an annealed zinc aluminum alloy metal coating with extended corrosion protection paint. Under certain conditions, water and corrosive road deicing agents may enter a crevice between the heat shield and the AGE coating. With extended environmental exposure in high corrosive environments, the AGE coating can degrade. If it degrades enough, the base metal lines may begin to corrode beneath the heat shield.Corrosion to the fuel lines may eventually cause a perforation to develop in the line, allowing fuel vapors to escape from between the line and the heat shield, emitting a fuel odor that will be detectable to the vehicle operator. If the corrosion progresses, fuel may begin to weep from the line. Further metal degradation due to corrosion could create a drip or a mist of fuel. If this occurs, vehicle owners may see drips, spots, or puddles on the ground near the rear portion of the vehicle, primarily along the driver's side rear wheel.The majority of allegations (85%) were reported for vehicles that are operated in the salt belt region of the United States. This area includes states in the Northeast, mid-Atlantic, and Midwest regions. Additionally, the average failure mileage in the subject vehicles is approximately 111,000 across all data sources.Considering the low manufacturer complaint/warranty rates of fuel line replacement, the fact that the majority of failures are concentrated in salt belt states, high failure mileages, as well as the field exposure time for the subject vehicles, and the highly detectable and progressive nature of this failure over time, the potential safety consequences of this issue are very low. To date, there have been no reported crashes, injuries, or fatalities related to this issue. There are two reported fires in ODI data and no reported fires in GM data. Both ODI reported fires were minor, occurred after the vehicle was parked, and were extinguished utilizing fire extinguishers.In view of the progressive failure occurring at high mileages, the age of the subject vehicles, the high detectability of the leak, and the majority of failures occurred in salt belt states, this Preliminary Evaluation is closed. The agency reserves the right to take additional action if warranted by new circumstances.Review the ODI reports cited above at nhtsa.gov under the attached identification numbers.
PE10005 · Electric Power Steering Failure
Opened Jan 27, 2010 · Closed Jul 19, 2010
Status: closed (inferred from source dates) · Steering:electric Power Assist System
In a March 1, 2010 letter, General Motors Corporation (GM) provided a defect information report to NHTSA regarding a problem that could result in sudden loss of power steering assist in certain model year (MY) 2005 through 2010 Chevrolet Cobalt and MY 2007 through 2010 Pontiac G5 vehicles equipped with electric power steering (EPS).The letter indicates that the loss of steering assist could occur at any time while driving and that, once assist is lost, a message is displayed on the Driver Information Center (DIC) and a chime sounds to inform the driver.The letter further states that steering control is maintained in manual mode, but would require greater driver effort at low vehicle speeds.In the next ignition cycle, power assist is typically regained and the DIC message is no longer displayed.GM's letter identifies the root cause of the EPS failure as the EPS motor and indicates that production of a new motor started in December 2009.GM's recall repair procedure instructs dealers to replace the EPS motor in all recalled vehicles. ODI's analysis of all information available related to sudden loss of EPS assist while driving in the MY 2005 through 2009 Chevrolet Cobalt vehicles shows current complaint and warranty rates of 323/100,000 vehicles and 0.4% respectively.In response to ODI's request for information, GM identified 81 complaints where a crash was claimed that may be related to loss of EPS assist.ODI's analysis of all crash claims was based on verifiable factors such as; whether a loss of EPS was indicated at the time of the crash by a chime or malfunction indicator lamp or if a EPS related component malfunction was identified after the crash occurred.With this method ODI identified 36 possible crashes related to EPS failure.GM assessed crash claims based on the available facts and excluded crash claims that indicated that the vehicle was travelling at speeds in the range of 30 mph or greater.GM said that it believes if power assist is lost while a vehicle is moving at speeds in the range of 30 mph or greater there is a small difference in steering efforts perceived in subjective evaluations at those speeds and it is unlikely to lead to loss of vehicle control. Based on GM's safety recall, this investigation is closed.
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