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2005 Chevrolet Aveo

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2005 Chevrolet Aveo do not stand out strongly from the model-year median of 169.

About this comparison →

When problems were reported

Mileage at the reported incident

195 reports with mileage · 40 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 67 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 62 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 48 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

19 crash reports17 fire reports15 injury reports

What owners actually said

235 reports
110,000 miles · Jul 25, 2014
Service BrakesVehicle Speed ControlCrash

FOR THE LAST TWO YEARS AT RANDOM TIMES WHEN I START MY CAR, THE BRAKES WILL NOT WORK. THEY CAN NOT EVEN BE PRESSED DOWN. WHENEVER THIS HAPPENS, A CORRESPONDING WEIRD REVVING THAT CAUSES THE CAR TO LUNGE FORWARD IN SUCH A WAY THAT IT DOESN'T USUALLY ALSO HAPPENS. I PARALLEL PARK ON A STREET DAILY, AND ONE MORNING WHEN THIS HAPPEN…

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FOR THE LAST TWO YEARS AT RANDOM TIMES WHEN I START MY CAR, THE BRAKES WILL NOT WORK. THEY CAN NOT EVEN BE PRESSED DOWN. WHENEVER THIS HAPPENS, A CORRESPONDING WEIRD REVVING THAT CAUSES THE CAR TO LUNGE FORWARD IN SUCH A WAY THAT IT DOESN'T USUALLY ALSO HAPPENS. I PARALLEL PARK ON A STREET DAILY, AND ONE MORNING WHEN THIS HAPPENED ENDED UP HITTING THE CAR IN FRONT OF ME. USUALLY THE PROBLEM STOPS HAPPENING AFTER DRIVING FOR ABOUT 1/2 A MILE, BUT IT IS PRETTY SCARY TRYING TO DRIVE WITHOUT BRAKES TO GET TO THAT 1/2 MILE MARK. ESPECIALLY SINCE WHENEVER THE BRAKES WON'T WORK THE CAR ALSO SEEMS TO ACCELERATE ON ITS OWN. I HAVE TRIED TO GET THIS FIXED MULTIPLE TIMES BUT IT ALWAYS STOPS HAPPENING BY THE TIME I GET TO THE MECHANIC AND I'VE LEFT MY CAR OVERNIGHT AT A MECHANIC TWICE AND THEY HAVEN'T BEEN ABLE TO RECREATE THE ISSUE. I CAN'T PART WITH MY CAR FOR AN ENTIRE WEEK SO THAT THIS PROBLEM CAN BE DIAGNOSED. *TR

NHTSA ODI #10616217

104,802 miles · Jul 23, 2014
Electrical System

TL* THE CONTACT OWNS A 2005 CHEVROLET AVEO. THE CONTACT STATED THAT THE INSTRUMENT PANEL LIGHTING, BRAKE LIGHTS, AND LICENSE PLATE LIGHTS FAILED TO ILLUMINATE. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC. THE CONTACT WAS INFORMED THAT THE WIRING CONNECTED TO THE FUSE BOX UNDER THE HOOD WAS MELTED AND BURNED. THE VEHICLE WAS NOT …

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TL* THE CONTACT OWNS A 2005 CHEVROLET AVEO. THE CONTACT STATED THAT THE INSTRUMENT PANEL LIGHTING, BRAKE LIGHTS, AND LICENSE PLATE LIGHTS FAILED TO ILLUMINATE. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC. THE CONTACT WAS INFORMED THAT THE WIRING CONNECTED TO THE FUSE BOX UNDER THE HOOD WAS MELTED AND BURNED. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 104,802. UPDATED 9/4/14*CN

NHTSA ODI #10615660

90,000 miles · Jul 22, 2014
Electrical SystemExterior LightingFire

TL* THE CONTACT OWNS A 2005 CHEVROLET AVEO. THE CONTACT STATED THAT THE INTERIOR AND EXTERIOR LIGHTING FAILED TO ILLUMINATE. IN ADDITION, THE CONTACT NOTICED THAT THE CENTER CONSOLE IN THE INSTRUMENT PANEL AND THE DAY TIME RUNNING LIGHT MODULE WAS MELTED. AN INDEPENDENT MECHANIC WAS MADE AWARE OF THE FAILURE AND INFORMED THE CO…

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TL* THE CONTACT OWNS A 2005 CHEVROLET AVEO. THE CONTACT STATED THAT THE INTERIOR AND EXTERIOR LIGHTING FAILED TO ILLUMINATE. IN ADDITION, THE CONTACT NOTICED THAT THE CENTER CONSOLE IN THE INSTRUMENT PANEL AND THE DAY TIME RUNNING LIGHT MODULE WAS MELTED. AN INDEPENDENT MECHANIC WAS MADE AWARE OF THE FAILURE AND INFORMED THE CONTACT THAT THE VEHICLE WAS NOT SAFE TO DRIVE. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE MANUFACTURER INFORMED THE CONTACT THAT NHTSA CAMPAIGN ID NUMBER: 14V261000 (EXTERIOR LIGHTING) REMEDY WAS BEING INVESTIGATED. THE APPROXIMATE FAILURE MILEAGE WAS 90,000.

NHTSA ODI #10615379

Mileage unknown · Jul 22, 2014
Electrical SystemExterior LightingFire

TL* THE CONTACT OWNS A 2005 CHEVROLET AVEO. THE CONTACT STATED THAT THE INTERIOR AND EXTERIOR LIGHTING FAILED. IN ADDITION, THE CONTACT NOTICED THAT THE CENTER CONSOLE AND THE DAY TIME RUNNING LIGHT MODULE WAS MELTED. AN INDEPENDENT MECHANIC WAS MADE AWARE OF THE FAILURE AND INFORMED THE CONTACT THAT THE VEHICLE WAS NOT SAFE T…

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TL* THE CONTACT OWNS A 2005 CHEVROLET AVEO. THE CONTACT STATED THAT THE INTERIOR AND EXTERIOR LIGHTING FAILED. IN ADDITION, THE CONTACT NOTICED THAT THE CENTER CONSOLE AND THE DAY TIME RUNNING LIGHT MODULE WAS MELTED. AN INDEPENDENT MECHANIC WAS MADE AWARE OF THE FAILURE AND INFORMED THE CONTACT THAT THE VEHICLE WAS NOT SAFE TO DRIVE. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE MANUFACTURER INFORMED THE CONTACT THAT NHTSA CAMPAIGN ID NUMBER: 14V261000 (EXTERIOR LIGHTING) REMEDY WAS BEING INVESTIGATED. THE APPROXIMATE FAILURE MILEAGE WAS 90,000.

NHTSA ODI #10615376

75,000 miles · Jul 21, 2014
Electrical System

TL* THE CONTACT OWNS A 2005 CHEVROLET AVEO. THE CONTACT STATED THAT THE HEADLIGHT LIGHTS, THE PARKING LIGHTS, AND DAYTIME LIGHTS FAILED TO ILLUMINATE. THE FAILURE RECURRED SEVERAL TIMES. THE VEHICLE WAS TAKEN TO THE DEALER. THE TECHNICIAN DIAGNOSE THAT THE MAIN FUSE BOX AND WIRING HARNESS NEEDED TO BE REPLACED. THE VEHICLE WA…

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TL* THE CONTACT OWNS A 2005 CHEVROLET AVEO. THE CONTACT STATED THAT THE HEADLIGHT LIGHTS, THE PARKING LIGHTS, AND DAYTIME LIGHTS FAILED TO ILLUMINATE. THE FAILURE RECURRED SEVERAL TIMES. THE VEHICLE WAS TAKEN TO THE DEALER. THE TECHNICIAN DIAGNOSE THAT THE MAIN FUSE BOX AND WIRING HARNESS NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 75,000. UPDATED 9/18/14*CN UPDATED 02/05/2015 *JS

NHTSA ODI #10614908

75,000 miles · Jul 10, 2014
Electrical SystemExterior Lighting

TL* THE CONTACT OWNS A 2005 CHEVROLET AVEO. THE CONTACT STATED THAT THE INSTRUMENT PANEL, INTERIOR AND EXTERIOR LIGHTS WERE ALL INOPERABLE. ALSO, THE CONTACT MENTIONED THAT THE RIGHT SIGNAL LIGHT FAILED TO FUNCTION WHILE THE HEAD LIGHTS WERE ON. THE VEHICLE HAD NOT BEEN REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE PROBLEM. T…

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TL* THE CONTACT OWNS A 2005 CHEVROLET AVEO. THE CONTACT STATED THAT THE INSTRUMENT PANEL, INTERIOR AND EXTERIOR LIGHTS WERE ALL INOPERABLE. ALSO, THE CONTACT MENTIONED THAT THE RIGHT SIGNAL LIGHT FAILED TO FUNCTION WHILE THE HEAD LIGHTS WERE ON. THE VEHICLE HAD NOT BEEN REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE PROBLEM. THE CONTACT WAS MADE AWARE OF A NOTIFICATION FOR RECALL NHTSA CAMPAIGN NUMBER 14V261000 (EXTERIOR LIGHTING). HOWEVER, THE VIN WAS NOT INCLUDED. THE APPROXIMATE FAILURE MILEAGE WAS 75,000.

NHTSA ODI #10609519

130,000 miles · Jun 27, 2014
Electrical SystemFire

SOMETHING UNDER THE DASH BURNED OUT SPEWING WHITE SMOKE INTO THE PASSENGER COMPARTMENT OF THE CAR. SINCE THAT TIME AVEOS. WONDERING IF GM DAEWOO MAY HAVE BEEN USING MULTIPLE SUBSTANDARD ELECTRICAL COMPONENTS, THE IGNITION KEYS ARE ALWAYS HOT AFTER DRIVING. IS THERE ANY POTENTIAL FOR THE IGNITIONS GOING OUT/SHORTING OUT ON THESE …

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SOMETHING UNDER THE DASH BURNED OUT SPEWING WHITE SMOKE INTO THE PASSENGER COMPARTMENT OF THE CAR. SINCE THAT TIME AVEOS. WONDERING IF GM DAEWOO MAY HAVE BEEN USING MULTIPLE SUBSTANDARD ELECTRICAL COMPONENTS, THE IGNITION KEYS ARE ALWAYS HOT AFTER DRIVING. IS THERE ANY POTENTIAL FOR THE IGNITIONS GOING OUT/SHORTING OUT ON THESE VEHICLES? WOULD HATE TO PARK MY CAR IN THE GARAGE AND CAUSE MY HOUSE TO BURN DOWN. *TR

NHTSA ODI #10606471

Mileage unknown · Jun 21, 2014
Electrical System

RUNNING LIGHTS DON'T WORK HALF THE TIME, CLOCK DOESN'T STAY ON, MILEAGE OD SCRAMBLES, FRONT END ALWAYS HAD A SHIMMY. *TR

NHTSA ODI #10604915

59,000 miles · Jun 11, 2014
Electrical System

MULTIPLE PROBLEMS, STARTED WITH DAYTIME LIGHTS GOING OUT, CLOCK GOING OUT AND COMING ON WITH CORRECT TIME, DEALER REPLACED CLOCK AND SAID DAYTIME LIGHTS RELATED AND SHOULD BE FIXED, IT WAS NOT. NEXT ALL THE INSTRUMENT PANEL LIGHTS WENT OUT, REPAIRED BY DEALER AGAIN AT MY COSTS. NEXT THE TAIL LIGHTS AND BRAKE LIGHTS WENT OUT. …

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MULTIPLE PROBLEMS, STARTED WITH DAYTIME LIGHTS GOING OUT, CLOCK GOING OUT AND COMING ON WITH CORRECT TIME, DEALER REPLACED CLOCK AND SAID DAYTIME LIGHTS RELATED AND SHOULD BE FIXED, IT WAS NOT. NEXT ALL THE INSTRUMENT PANEL LIGHTS WENT OUT, REPAIRED BY DEALER AGAIN AT MY COSTS. NEXT THE TAIL LIGHTS AND BRAKE LIGHTS WENT OUT. EACH TIME IT WAS THE WIRING IN THE FUSE BOX UNDER THE HOOD. ALL REPAIRED AT MY EXPENSE. THE DEALER ACTED LIKE THEY HAD NO IDEA OF THE MULTITUDE OF ELECTRICAL PROBLEMS WITH THE AVEO BUT I THINK THEY'VE KNOWN, JUST READ SOME OF THE BLOGS-THIS IS A VERY COMMON PROBLEM. IT'S FRIGHTENING TO DRIVE THIS CAR JUST WAITING FOR A FIRE. FROM MAY 2013 TO PRESENT I CONTINUE TO HAVE THESE PROBLEMS. THE DAYTIME LIGHTS AND NOW THE CLOCK AGAIN GOING OUT. THE WHOLE FUSE BOX NEEDS REPLACED AS FAR AS I'M CONCERNED BUT THE DEALERSHIP KEEPS GIVING ME THE RUNAROUND--- NO MORE CHEVYS OR GM FOR ME. *TR

NHTSA ODI #10597520

Mileage unknown · Jun 8, 2014
Electrical System

WHILE I AM DRIVING I OFTEN SMELL BURNING PLASTIC I COULD NOT TELL WHERE IT WAS COMING FROM. I CALLED GM AND THE REPRESENTATIVE TOLD ME THAT IT WAS COMING FROM MY DASH BEHIND MY STEERING WHEEL. I ALSO HAVE NOTICED THAT AFTER I HAVE DRIVEN ANYWHERE MY KEY, AFTER I HAVE TAKEN IT OUT OF THE IGNITION, IS REALLY HOT. THE LONGER I DRIV…

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WHILE I AM DRIVING I OFTEN SMELL BURNING PLASTIC I COULD NOT TELL WHERE IT WAS COMING FROM. I CALLED GM AND THE REPRESENTATIVE TOLD ME THAT IT WAS COMING FROM MY DASH BEHIND MY STEERING WHEEL. I ALSO HAVE NOTICED THAT AFTER I HAVE DRIVEN ANYWHERE MY KEY, AFTER I HAVE TAKEN IT OUT OF THE IGNITION, IS REALLY HOT. THE LONGER I DRIVE THE HOTTER MY KEY BECOMES. WHEN I CALLED GM ABOUT THIS PROBLEM THE REPRESENTATIVE TOLD ME THAT SHE CAN NOT TELL MY WHY MY KEY GOT HOT. WHEN I ASKED HER ABOUT THE RECALL ON MY CAR THAT I HAD SEEN ON THE NEWS SHE TOLD ME THAT IT IS NOT AN OFFICIAL RECALL AND SHE CAN NOT DO ANYTHING ABOUT IT. THEY ALSO INFORMED ME THAT I CAN TAKE IT INTO A DEALERSHIP TO GET IT LOOKED AT BUT IT WOULD HAVE TO BE OUT OF POCKET. I HAVE TALKED TO GM MULTIPLE TIMES AND THEY HAVE TOLD ME ONLY THAT THE RECALL WOULD BE VIN SPECIFIC, I DON'T UNDERSTAND HOW IT IS VIN SPECIFIC IF I AM TELLING THEM THAT MY CAR IS NOT RIGHT. I REALLY WOULD JUST LIKE MY CAR LOOKED AT FOR THE PARTS THAT ARE SUPPOSED TO BE RECALLED BEFORE SOMETHING BAD HAPPENS TO ME OR MY PASSENGERS. I ALSO BELIEVE THAT SINCE THIS IS A KNOWN ISSUE I SHOULD NOT HAVE TO TAKE IT TO A DEALERSHIP TO GET LOOKED AT AND PAY HUNDREDS OF DOLLARS OUT OF MY POCKET. *TR

NHTSA ODI #10596928

Official recalls

1

14V261000 · Exterior Lighting:headlights

May 19, 2014

General Motors is recalling certain model year 2004-2008 Chevrolet Aveo vehicles equipped with daytime running lights (DRL). In the affected vehicles, there may be heat generated within the DRL module located in the center console in the instrument panel, which could melt the DRL module.

Consequence & remedy

Consequence: If the DRL module melts due to the heat generation, it could cause a vehicle fire.

Remedy: GM will notify owners, and dealers will install a revised DRL module, inspect the wiring connector for heat damage, and clean the DRL circuit grounds. Owners were sent interim notices on August 14, 2014. The recall began on February 6, 2015. Owners may contact General Motors customer service at 1-800-222-1020 (Chevrolet). General Motors recall number for this campaign is 14236.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

EA08005 · Stuck Throttle Valve

Opened Feb 14, 2008 · Closed Oct 14, 2008

Status: closed (inferred from source dates) · Engine And Engine Cooling:exhaust System:emission Control:crankcase (pcv); Vehicle Speed Control

TO DATE, THE OFFICE OF DEFECTS INVESTIGATION (ODI) IS AWARE OF 29 NON-DUPLICATIVE COMPLAINTS/FIELD REPORTS AND 52 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT AFFECTING 69 UNIQUE SUBJECT VEHICLES.BECAUSE THE ALLEGED DEFECT CONDITION IS MOST LIKELY TO OCCUR DURING WINTER MONTHS WHEN AMBIENT TEMPERATURES ARE BELOW FREEZING, ODI UPGRADED THIS INVESTIGATION TO AN ENGINEERING ANALYSIS ON FEBRUARY 14, 2008 SO THAT IT COULD CONTINUE TO MONITOR THE FIELD EXPERIENCE DURING THE 2007/2008 WINTER SEASON.BY LETTER DATED MAY 22, 2008, GENERAL MOTORS CORP. (GM) SUPPLEMENTED ITS PREVIOUS INFORMATION REQUEST RESPONSE WITH FIELD DATA RECEIVED BY GM THROUGH MAY 1, 2008.ACCORDING TO GM, WHEN MOISTURE FREEZES IN THE POSITIVE CRANKCASE VENTILATION (PCV) SYSTEM AND/OR THE ENGINE AIR INTAKE TRACT IT IS MOST OFTEN OBSERVED AS A HARD TO START/NO START CONDITION, THROTTLE STUCK CLOSED, ROUGH RUNNING ENGINE, STALLING AT IDLE, OR OIL LEAKAGE.OF THE 29 COMPLAINTS RELATED TO STUCK THROTTLE, ODI IDENTIFIED 5 REPORTS THAT ALLEGE UNWANTED ACCELERATION, 13 REPORTS DESCRIBE AN APPARENT HIGH-IDLE CONDITION AT START UP OR WHEN SLOWING THE VEHICLE TO A STOP WITHOUT ANY ALLEGATION OF UNWANTED ACCELERATION OR DIMINISHED BRAKING PERFORMANCE, AND THE REMAINING 11 REPORTS DESCRIBE AMBIGUOUS ALLEGATIONS OF STUCK THROTTLE WITHOUT REGARD TO SEVERITY OR CONSEQUENCE.ODI ANALYSIS OF FIELD INCIDENT DATA SHOWS THAT THE COMPLAINT AND WARRANTY TRENDS APPEAR TO BE IN DECLINE, WITH ONLY 1 ADDITIONAL COMPLAINT AND 6 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT RECEIVED BY GM SINCE APRIL 2007. A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION HAS BEEN CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Additional source detail variants (2)

Engine And Engine Cooling:exhaust System:emission Control:crankcase (pcv)

TO DATE, THE OFFICE OF DEFECTS INVESTIGATION (ODI) IS AWARE OF 29 NON-DUPLICATIVE COMPLAINTS/FIELD REPORTS AND 52 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT AFFECTING 69 UNIQUE SUBJECT VEHICLES.BECAUSE THE ALLEGED DEFECT CONDITION IS MOST LIKELY TO OCCUR DURING WINTER MONTHS WHEN AMBIENT TEMPERATURES ARE BELOW FREEZING, ODI UPGRADED THIS INVESTIGATION TO AN ENGINEERING ANALYSIS ON FEBRUARY 14, 2008 SO THAT IT COULD CONTINUE TO MONITOR THE FIELD EXPERIENCE DURING THE 2007/2008 WINTER SEASON.BY LETTER DATED MAY 22, 2008, GENERAL MOTORS CORP. (GM) SUPPLEMENTED ITS PREVIOUS INFORMATION REQUEST RESPONSE WITH FIELD DATA RECEIVED BY GM THROUGH MAY 1, 2008.ACCORDING TO GM, WHEN MOISTURE FREEZES IN THE POSITIVE CRANKCASE VENTILATION (PCV) SYSTEM AND/OR THE ENGINE AIR INTAKE TRACT IT IS MOST OFTEN OBSERVED AS A HARD TO START/NO START CONDITION, THROTTLE STUCK CLOSED, ROUGH RUNNING ENGINE, STALLING AT IDLE, OR OIL LEAKAGE.OF THE 29 COMPLAINTS RELATED TO STUCK THROTTLE, ODI IDENTIFIED 5 REPORTS THAT ALLEGE UNWANTED ACCELERATION, 13 REPORTS DESCRIBE AN APPARENT HIGH-IDLE CONDITION AT START UP OR WHEN SLOWING THE VEHICLE TO A STOP WITHOUT ANY ALLEGATION OF UNWANTED ACCELERATION OR DIMINISHED BRAKING PERFORMANCE, AND THE REMAINING 11 REPORTS DESCRIBE AMBIGUOUS ALLEGATIONS OF STUCK THROTTLE WITHOUT REGARD TO SEVERITY OR CONSEQUENCE.ODI ANALYSIS OF FIELD INCIDENT DATA SHOWS THAT THE COMPLAINT AND WARRANTY TRENDS APPEAR TO BE IN DECLINE, WITH ONLY 1 ADDITIONAL COMPLAINT AND 6 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT RECEIVED BY GM SINCE APRIL 2007. A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION HAS BEEN CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Vehicle Speed Control

TO DATE, THE OFFICE OF DEFECTS INVESTIGATION (ODI) IS AWARE OF 29 NON-DUPLICATIVE COMPLAINTS/FIELD REPORTS AND 52 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT AFFECTING 69 UNIQUE SUBJECT VEHICLES.BECAUSE THE ALLEGED DEFECT CONDITION IS MOST LIKELY TO OCCUR DURING WINTER MONTHS WHEN AMBIENT TEMPERATURES ARE BELOW FREEZING, ODI UPGRADED THIS INVESTIGATION TO AN ENGINEERING ANALYSIS ON FEBRUARY 14, 2008 SO THAT IT COULD CONTINUE TO MONITOR THE FIELD EXPERIENCE DURING THE 2007/2008 WINTER SEASON.BY LETTER DATED MAY 22, 2008, GENERAL MOTORS CORP. (GM) SUPPLEMENTED ITS PREVIOUS INFORMATION REQUEST RESPONSE WITH FIELD DATA RECEIVED BY GM THROUGH MAY 1, 2008.ACCORDING TO GM, WHEN MOISTURE FREEZES IN THE POSITIVE CRANKCASE VENTILATION (PCV) SYSTEM AND/OR THE ENGINE AIR INTAKE TRACT IT IS MOST OFTEN OBSERVED AS A HARD TO START/NO START CONDITION, THROTTLE STUCK CLOSED, ROUGH RUNNING ENGINE, STALLING AT IDLE, OR OIL LEAKAGE.OF THE 29 COMPLAINTS RELATED TO STUCK THROTTLE, ODI IDENTIFIED 5 REPORTS THAT ALLEGE UNWANTED ACCELERATION, 13 REPORTS DESCRIBE AN APPARENT HIGH-IDLE CONDITION AT START UP OR WHEN SLOWING THE VEHICLE TO A STOP WITHOUT ANY ALLEGATION OF UNWANTED ACCELERATION OR DIMINISHED BRAKING PERFORMANCE, AND THE REMAINING 11 REPORTS DESCRIBE AMBIGUOUS ALLEGATIONS OF STUCK THROTTLE WITHOUT REGARD TO SEVERITY OR CONSEQUENCE.ODI ANALYSIS OF FIELD INCIDENT DATA SHOWS THAT THE COMPLAINT AND WARRANTY TRENDS APPEAR TO BE IN DECLINE, WITH ONLY 1 ADDITIONAL COMPLAINT AND 6 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT RECEIVED BY GM SINCE APRIL 2007. A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION HAS BEEN CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

PE07051 · Stuck Throttle Valve

Opened Oct 19, 2007 · Closed Feb 14, 2008

Status: closed (inferred from source dates) · Engine And Engine Cooling:exhaust System:emission Control:crankcase (pcv); Vehicle Speed Control

ON OCTOBER 19, 2007, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION TO INVESTIGATE ALLEGED STUCK THROTTLE INCIDENTS DUE TO ICE FORMATION WITHIN THE ENGINE AIR INTAKE TRACT IN CERTAIN MODEL YEAR (MY) 2004-2005 CHEVROLET AVEO VEHICLES MANUFACTURED FOR SALE OR LEASE IN THE UNITED STATES.THIS INVESTIGATION WAS PROMPTED BY A SAFETY RECALL CAMPAIGN (05F-069) CONDUCTED BY GENERAL MOTORS CORP. (GM) INVOLVING SUBSTANTIALLY SIMILAR VEHICLES MANUFACTURED FOR SALE OR LEASE IN CANADA.AT THAT TIME, GM ISSUED A TECHNICAL SERVICE BULLETIN (TSB #05-06-04-065) TO ADDRESS THE ALLEGED DEFECT CONDITION IN U.S. VEHICLES.GM SUBSEQUENTLY REVISED THE CANADIAN RECALL CAMPAIGN TO INCLUDE MORE DETAILED INSTRUCTIONS AFTER IT DISCOVERED CERTAIN VEHICLES WERE NOT PROPERLY SERVICED UNDER THE ORIGINAL RECALL CAMPAIGN.GM REVISED THE CANADIAN RECALL CAMPAIGN A SECOND TIME TO INCLUDE MORE SUBSTANTIAL CHANGES TO THE THROTTLE BODY, INTAKE MANIFOLD, POSITIVE CRANKCASE VENTILATION (PCV) AND ENGINE COOLING SYSTEMS TO FURTHER REDUCE THE LIKELIHOOD OF ICING WITHIN THE ENGINE AIR INTAKE TRACT.AGAIN, GM ISSUED A TECHNICAL SERVICE BULLETIN (TSB #08-06-04-009) TO ADDRESS THE ALLEGED DEFECT CONDITION IN U.S. VEHICLES USING THE REVISED PROCEDURE.ODI IS AWARE OF 28 NON-DUPLICATIVE COMPLAINTS/FIELD REPORTS AND 46 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT AFFECTING 63 UNIQUE SUBJECT VEHICLES.THE ALLEGED DEFECT CONDITION IS MOST LIKELY TO OCCUR DURING THE WINTER MONTHS WHEN AMBIENT TEMPERATURES ARE BELOW FREEZING.HOWEVER, THE INFORMATION PROVIDED IN GM'S RESPONSE TO ODI'S INFORMATION REQUEST LETTER DATED NOVEMBER 2, 2007, DOES NOT CAPTURE EVENTS THAT MAY HAVE OCCURRED DURING THE MOST RECENT WINTER MONTHS.ACCORDINGLY, THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA08-005) TO FURTHER STUDY THE FREQUENCY OF THE ALLEGED DEFECT.

Additional source detail variants (2)

Engine And Engine Cooling:exhaust System:emission Control:crankcase (pcv)

ON OCTOBER 19, 2007, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION TO INVESTIGATE ALLEGED STUCK THROTTLE INCIDENTS DUE TO ICE FORMATION WITHIN THE ENGINE AIR INTAKE TRACT IN CERTAIN MODEL YEAR (MY) 2004-2005 CHEVROLET AVEO VEHICLES MANUFACTURED FOR SALE OR LEASE IN THE UNITED STATES.THIS INVESTIGATION WAS PROMPTED BY A SAFETY RECALL CAMPAIGN (05F-069) CONDUCTED BY GENERAL MOTORS CORP. (GM) INVOLVING SUBSTANTIALLY SIMILAR VEHICLES MANUFACTURED FOR SALE OR LEASE IN CANADA.AT THAT TIME, GM ISSUED A TECHNICAL SERVICE BULLETIN (TSB #05-06-04-065) TO ADDRESS THE ALLEGED DEFECT CONDITION IN U.S. VEHICLES.GM SUBSEQUENTLY REVISED THE CANADIAN RECALL CAMPAIGN TO INCLUDE MORE DETAILED INSTRUCTIONS AFTER IT DISCOVERED CERTAIN VEHICLES WERE NOT PROPERLY SERVICED UNDER THE ORIGINAL RECALL CAMPAIGN.GM REVISED THE CANADIAN RECALL CAMPAIGN A SECOND TIME TO INCLUDE MORE SUBSTANTIAL CHANGES TO THE THROTTLE BODY, INTAKE MANIFOLD, POSITIVE CRANKCASE VENTILATION (PCV) AND ENGINE COOLING SYSTEMS TO FURTHER REDUCE THE LIKELIHOOD OF ICING WITHIN THE ENGINE AIR INTAKE TRACT.AGAIN, GM ISSUED A TECHNICAL SERVICE BULLETIN (TSB #08-06-04-009) TO ADDRESS THE ALLEGED DEFECT CONDITION IN U.S. VEHICLES USING THE REVISED PROCEDURE.ODI IS AWARE OF 28 NON-DUPLICATIVE COMPLAINTS/FIELD REPORTS AND 46 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT AFFECTING 63 UNIQUE SUBJECT VEHICLES.THE ALLEGED DEFECT CONDITION IS MOST LIKELY TO OCCUR DURING THE WINTER MONTHS WHEN AMBIENT TEMPERATURES ARE BELOW FREEZING.HOWEVER, THE INFORMATION PROVIDED IN GM'S RESPONSE TO ODI'S INFORMATION REQUEST LETTER DATED NOVEMBER 2, 2007, DOES NOT CAPTURE EVENTS THAT MAY HAVE OCCURRED DURING THE MOST RECENT WINTER MONTHS.ACCORDINGLY, THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA08-005) TO FURTHER STUDY THE FREQUENCY OF THE ALLEGED DEFECT.

Vehicle Speed Control

ON OCTOBER 19, 2007, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION TO INVESTIGATE ALLEGED STUCK THROTTLE INCIDENTS DUE TO ICE FORMATION WITHIN THE ENGINE AIR INTAKE TRACT IN CERTAIN MODEL YEAR (MY) 2004-2005 CHEVROLET AVEO VEHICLES MANUFACTURED FOR SALE OR LEASE IN THE UNITED STATES.THIS INVESTIGATION WAS PROMPTED BY A SAFETY RECALL CAMPAIGN (05F-069) CONDUCTED BY GENERAL MOTORS CORP. (GM) INVOLVING SUBSTANTIALLY SIMILAR VEHICLES MANUFACTURED FOR SALE OR LEASE IN CANADA.AT THAT TIME, GM ISSUED A TECHNICAL SERVICE BULLETIN (TSB #05-06-04-065) TO ADDRESS THE ALLEGED DEFECT CONDITION IN U.S. VEHICLES.GM SUBSEQUENTLY REVISED THE CANADIAN RECALL CAMPAIGN TO INCLUDE MORE DETAILED INSTRUCTIONS AFTER IT DISCOVERED CERTAIN VEHICLES WERE NOT PROPERLY SERVICED UNDER THE ORIGINAL RECALL CAMPAIGN.GM REVISED THE CANADIAN RECALL CAMPAIGN A SECOND TIME TO INCLUDE MORE SUBSTANTIAL CHANGES TO THE THROTTLE BODY, INTAKE MANIFOLD, POSITIVE CRANKCASE VENTILATION (PCV) AND ENGINE COOLING SYSTEMS TO FURTHER REDUCE THE LIKELIHOOD OF ICING WITHIN THE ENGINE AIR INTAKE TRACT.AGAIN, GM ISSUED A TECHNICAL SERVICE BULLETIN (TSB #08-06-04-009) TO ADDRESS THE ALLEGED DEFECT CONDITION IN U.S. VEHICLES USING THE REVISED PROCEDURE.ODI IS AWARE OF 28 NON-DUPLICATIVE COMPLAINTS/FIELD REPORTS AND 46 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT AFFECTING 63 UNIQUE SUBJECT VEHICLES.THE ALLEGED DEFECT CONDITION IS MOST LIKELY TO OCCUR DURING THE WINTER MONTHS WHEN AMBIENT TEMPERATURES ARE BELOW FREEZING.HOWEVER, THE INFORMATION PROVIDED IN GM'S RESPONSE TO ODI'S INFORMATION REQUEST LETTER DATED NOVEMBER 2, 2007, DOES NOT CAPTURE EVENTS THAT MAY HAVE OCCURRED DURING THE MOST RECENT WINTER MONTHS.ACCORDINGLY, THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA08-005) TO FURTHER STUDY THE FREQUENCY OF THE ALLEGED DEFECT.