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2005 Chevrolet Aveo

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2005 Chevrolet Aveo do not stand out strongly from the model-year median of 169.

About this comparison →

When problems were reported

Mileage at the reported incident

195 reports with mileage · 40 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 67 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 62 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 48 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

19 crash reports17 fire reports15 injury reports

What owners actually said

235 reports
Mileage unknown · Sep 2, 2008
Suspension

EVERY FEW THOUSAND MILES I HAVE TO GET MY CAR REALIGNED. THIS PROBLEM IS COSTING ME IN FEES AND NEW TIRES. *TR

NHTSA ODI #10240657

Mileage unknown · Sep 2, 2008
Engine And Engine Cooling

2005 CHEVY AVEO. THERMOSTAT IS ORIGINALLY, FROM FACTORY, PERMANENTLY ENCASED IN A PLASTIC TYPE HOUSING. THIS IS ALL ONE (1) PIECE. CHEVY HAS SUPERSEDED THIS ITEM WITH A METAL TYPE HOUSING WITHIN THEIR RANKS/COMPUTERS, BECAUSE IT WAS A KNOWN ISSUE. THIS ITEM (PLASTIC THERMOSTAT HOUSING) KNOWINGLY SPLITS AS EARLY AS 30,000 M…

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2005 CHEVY AVEO. THERMOSTAT IS ORIGINALLY, FROM FACTORY, PERMANENTLY ENCASED IN A PLASTIC TYPE HOUSING. THIS IS ALL ONE (1) PIECE. CHEVY HAS SUPERSEDED THIS ITEM WITH A METAL TYPE HOUSING WITHIN THEIR RANKS/COMPUTERS, BECAUSE IT WAS A KNOWN ISSUE. THIS ITEM (PLASTIC THERMOSTAT HOUSING) KNOWINGLY SPLITS AS EARLY AS 30,000 MILES. FOR US IT WAS ABOUT 46,000 MILES. THIS WAS NEVER A RECALL ITEM NOR WAS ANY INFORMATION EVER SENT OUT WARNING ABOUT IT. FAILURE OF THIS PART LEADS TO THE KNOWN LEAKING AND EXPELLING OF HAZARDOUS ANTI-FREEZE/COOLANT ON ROADS BUT ALSO LEADS TO THE UNREALIZED OVERHEATING OF ENGINE. THIS CAN LEAD TO UNNECESSARY ENGINE DAMAGE FROM SIMPLE OVERHEATING OF OIL TO THE EXTREME OF BLOWN HEAD GASKETS, BLOWN/BROKEN CYLINDER RINGS, WARPED ENGINE HEADS OR COMPLETE ENGINE SEIZURE. CHEVY RETAILS THE NEW METAL PART FROM $82.00 - $95.00. THIS FAILING PART WAS KNOWN EARLY ENOUGH THAT THE NEW PRODUCT HAD ALREADY BEEN MADE AND DISTRIBUTED TO DEALERSHIPS. WEB LOGS ARE FULL OF THIS PARTICULAR FAILURE, ON THIS VEHICLE. *TR

NHTSA ODI #10240594

Mileage unknown · Aug 16, 2008
Latches/locks/linkages

WHILE DRIVING DOWN HIGHWAY I HEARD A CLUNK IN MY DRIVER SIDE DOOR. WHEN I GOT TO MY WORK AND GOT OUT TO LOCK THE DOOR, THE LOCK HOLE WAS EMPTY. *TR

NHTSA ODI #10238492

Mileage unknown · Aug 13, 2008
Latches/locks/linkages

THIS MORNING AT WORK, I GOT OUT OF MY 2005 CHEVY AVEO AND SHUT THE DRIVER'S SIDE DOOR AS USUAL. I HEARD A "PLINK" NOISE, AND DISCOVERED THE DOOR LOCK HAD COLLAPSED INTO THE INSIDE OF THE DOOR. I DON'T SEE ANY RECALLS ON IT, BUT I CAN'T HELP BUT WONDER IF ANY OTHER AVEO OWNERS HAVE HAD THIS EXPERIENCE. *TR

NHTSA ODI #10238081

26,400 miles · Aug 7, 2008
Service Brakes, Hydraulic

TL*THE CONTACT OWNS A 2005 CHEVROLET AVEO. WHILE DRIVING APPROXIMATELY 50 MPH, THE CONTACT DEPRESSED THE BRAKE PEDAL. THE VEHICLE FAILED TO SLOW DOWN. AFTER SEVERAL ATTEMPTS, THE VEHICLE CAME TO A COMPLETE STOP. THERE WERE NO WARNING LIGHTS ILLUMINATED ON THE INSTRUMENT PANEL. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER A…

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TL*THE CONTACT OWNS A 2005 CHEVROLET AVEO. WHILE DRIVING APPROXIMATELY 50 MPH, THE CONTACT DEPRESSED THE BRAKE PEDAL. THE VEHICLE FAILED TO SLOW DOWN. AFTER SEVERAL ATTEMPTS, THE VEHICLE CAME TO A COMPLETE STOP. THERE WERE NO WARNING LIGHTS ILLUMINATED ON THE INSTRUMENT PANEL. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER AND THEY STATED THAT THE VEHICLE WAS PERFORMING AS NORMAL. ON A SEPARATE OCCASION, THE ROTORS, BRAKE PADS, BRAKE SHOES, AND BRAKE DRUMS WERE REPLACED. THE FAILURE MILEAGE WAS 26,400 AND CURRENT MILEAGE WAS 64,500. UPDATED 10/16/08. *LJ THE CONSUMER STATED THE BRAKES WIL STOP THE VEHICLE, BUT THE TRAEEL IN THE PEDAL WAS THE ISSUE. THE BRAKE PEDAL TRAVELLED ALMOST 3 INCHES BEFORE THE BRAKES EVEN BEGAN TO SLOW THE VEHICLE DOWN. THE BRAKES WOULD THEN SLOW THE CAR. THE CONSUMER STATED HE HAD SPOKEN TO OTHER DEALERS WHO STATED THE ISSUE WAS BETWEEN THE BRAKE PEDAL AND THE BRAKE BOOSTER. UPDATED 10/17/08. *JB

NHTSA ODI #10237347

34,500 miles · Aug 6, 2008
Engine And Engine Cooling

TL*THE CONTACT OWNS A 2005 CHEVROLET AVEO. WHEN THE CONTACT PULLED OUT INTO TRAFFIC AT 5 MPH, THE VEHICLE WOULD STALL OR ACT AS IF IT WAS NOT GETTING ENOUGH GASOLINE TO DRIVE FORWARD. ON ONE OCCASION, THE VEHICLE COMPLETELY SHUT DOWN WITHOUT WARNING. PRIOR TO THE FAILURE, THE CONTACT PLACED THE VEHICLE INTO PARK AND RESTARTED…

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TL*THE CONTACT OWNS A 2005 CHEVROLET AVEO. WHEN THE CONTACT PULLED OUT INTO TRAFFIC AT 5 MPH, THE VEHICLE WOULD STALL OR ACT AS IF IT WAS NOT GETTING ENOUGH GASOLINE TO DRIVE FORWARD. ON ONE OCCASION, THE VEHICLE COMPLETELY SHUT DOWN WITHOUT WARNING. PRIOR TO THE FAILURE, THE CONTACT PLACED THE VEHICLE INTO PARK AND RESTARTED IT, CAUSING IT TO QUICKLY ACCELERATE FORWARD. THE DEALER COULD NOT DIAGNOSE THE CAUSE OF THE FAILURE. THE CONTACT WAS INFORMED TO RETRIEVE HER VEHICLE BECAUSE THEY DID NOT KNOW WHETHER OR NOT THE FAILURE WAS REPAIRED. SHE ALSO CONSULTED THE MANUFACTURER AND FILED A COMPLAINT. THE VIN WAS UNKNOWN. THE CURRENT MILEAGE WAS APPROXIMATELY 34,700 AND FAILURE MILEAGE WAS APPROXIMATELY 34,500.

NHTSA ODI #10237183

6,000 miles · Jul 31, 2008
Engine And Engine Cooling

TL*THE CONTACT OWNS A 2005 CHEVROLET AVEO. WHILE DRIVING 25 MPH, THE VEHICLE ACCELERATED WITHOUT WARNING AND WAS DIFFICULT TO SLOW DOWN. SHE WAS FORCED TO TURN THE ENGINE OFF AND RESTART IT. THE FIRST FAILURE OCCURRED IN APRIL OF 2006 AT 6,000 MILES. IN JULY 2007, THE DEALER WAS UNABLE TO DIAGNOSE THE FAILURE OR OBTAIN A REA…

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TL*THE CONTACT OWNS A 2005 CHEVROLET AVEO. WHILE DRIVING 25 MPH, THE VEHICLE ACCELERATED WITHOUT WARNING AND WAS DIFFICULT TO SLOW DOWN. SHE WAS FORCED TO TURN THE ENGINE OFF AND RESTART IT. THE FIRST FAILURE OCCURRED IN APRIL OF 2006 AT 6,000 MILES. IN JULY 2007, THE DEALER WAS UNABLE TO DIAGNOSE THE FAILURE OR OBTAIN A READING IN THE COMPUTER. ON ONE OCCASION THE FAILURE OCCURRED 4 TIMES IN A DAY. THE DEALER ALSO OFFERED TO PURCHASE THE VEHICLE FOR $7,000. THE FAILURE MILEAGE WAS 6,000 AND CURRENT MILEAGE WAS 15,000.

NHTSA ODI #10236517

Mileage unknown · Jul 6, 2008
Power Train

2005 AVEO 3RD TIME WITH THIS PROBLEM IT WILL NOT COME OUT OF PARK IT STICKS .2 TIMES THE DEALER TOLD ME IT WAS THE SHIFTER. 3RD TIME THEY TOLD ME IT WAS A BAD CONNECTION TO THE BRAKES. KNOW SENSE THEY STATED IT'S FIXED WHEN YOU PRESS THE BRAKE THE SHIFT CLICKS LOUD ALSO YOU DON'T HAVE TO PUSH THE SHIFTER DOWN IT JUST SLIDES UP A…

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2005 AVEO 3RD TIME WITH THIS PROBLEM IT WILL NOT COME OUT OF PARK IT STICKS .2 TIMES THE DEALER TOLD ME IT WAS THE SHIFTER. 3RD TIME THEY TOLD ME IT WAS A BAD CONNECTION TO THE BRAKES. KNOW SENSE THEY STATED IT'S FIXED WHEN YOU PRESS THE BRAKE THE SHIFT CLICKS LOUD ALSO YOU DON'T HAVE TO PUSH THE SHIFTER DOWN IT JUST SLIDES UP AND DOWN.. NOT SAFE I NEED A GOOD CAR THAT I FEEL SAFE IN. *TR

NHTSA ODI #10233303

56,000 miles · Jul 6, 2008
Power Train

MY CLUTCH LET GO IN MY CAR, I WAS TOLD BY THE MECHANIC THAT THE CLUTCH GOT TOO HOT AND CRACKED THE PLATE AND THE FLYWHEEL, IT WAS NOT SUPPOSED TO DO THAT, THE CAR WAS HAVING TROUBLE SHIFTING AND I COULD OF BEEN HURT. *TR

NHTSA ODI #10233272

57,500 miles · Jun 24, 2008
Engine And Engine CoolingEquipment

I HAVE A 2005 CHEVY AVEO AND RECENTLY WAS DRIVING TO WORK WHEN IT STARTED TO SMOKE AND MAKE FUNNY NOISES, AFTER BEING FIXED AT THE DEALERSHIP, I WAS TOLD THAT THE CLUTCH WAS RED HOT, CRACKED THE PLATE AND THE FLY WELL AND WAS A HAZARD TO DRIVE, I HAVE ONLY HAD THE CAR THREE YRS AND NEVER DID ANYTHING TO CAUSE THIS, I AM WONDERI…

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I HAVE A 2005 CHEVY AVEO AND RECENTLY WAS DRIVING TO WORK WHEN IT STARTED TO SMOKE AND MAKE FUNNY NOISES, AFTER BEING FIXED AT THE DEALERSHIP, I WAS TOLD THAT THE CLUTCH WAS RED HOT, CRACKED THE PLATE AND THE FLY WELL AND WAS A HAZARD TO DRIVE, I HAVE ONLY HAD THE CAR THREE YRS AND NEVER DID ANYTHING TO CAUSE THIS, I AM WONDERING IF THIS WAS A MANUFACTURE OR MECHANICAL ISSUE WITH THE CAR, I ENDED UP PAYING 854$ TO FIX THE CAR BUT FOR THE TIME THAT I WAS WITHOUT IT, I HAD TO TAKE A BUS TO WORK FOR THREE WEEKS AND RELY ON FRIENDS TO HELP ME OUT. IS THIS CAR SAFE? *TR

NHTSA ODI #10232201

Official recalls

1

14V261000 · Exterior Lighting:headlights

May 19, 2014

General Motors is recalling certain model year 2004-2008 Chevrolet Aveo vehicles equipped with daytime running lights (DRL). In the affected vehicles, there may be heat generated within the DRL module located in the center console in the instrument panel, which could melt the DRL module.

Consequence & remedy

Consequence: If the DRL module melts due to the heat generation, it could cause a vehicle fire.

Remedy: GM will notify owners, and dealers will install a revised DRL module, inspect the wiring connector for heat damage, and clean the DRL circuit grounds. Owners were sent interim notices on August 14, 2014. The recall began on February 6, 2015. Owners may contact General Motors customer service at 1-800-222-1020 (Chevrolet). General Motors recall number for this campaign is 14236.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

EA08005 · Stuck Throttle Valve

Opened Feb 14, 2008 · Closed Oct 14, 2008

Status: closed (inferred from source dates) · Engine And Engine Cooling:exhaust System:emission Control:crankcase (pcv); Vehicle Speed Control

TO DATE, THE OFFICE OF DEFECTS INVESTIGATION (ODI) IS AWARE OF 29 NON-DUPLICATIVE COMPLAINTS/FIELD REPORTS AND 52 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT AFFECTING 69 UNIQUE SUBJECT VEHICLES.BECAUSE THE ALLEGED DEFECT CONDITION IS MOST LIKELY TO OCCUR DURING WINTER MONTHS WHEN AMBIENT TEMPERATURES ARE BELOW FREEZING, ODI UPGRADED THIS INVESTIGATION TO AN ENGINEERING ANALYSIS ON FEBRUARY 14, 2008 SO THAT IT COULD CONTINUE TO MONITOR THE FIELD EXPERIENCE DURING THE 2007/2008 WINTER SEASON.BY LETTER DATED MAY 22, 2008, GENERAL MOTORS CORP. (GM) SUPPLEMENTED ITS PREVIOUS INFORMATION REQUEST RESPONSE WITH FIELD DATA RECEIVED BY GM THROUGH MAY 1, 2008.ACCORDING TO GM, WHEN MOISTURE FREEZES IN THE POSITIVE CRANKCASE VENTILATION (PCV) SYSTEM AND/OR THE ENGINE AIR INTAKE TRACT IT IS MOST OFTEN OBSERVED AS A HARD TO START/NO START CONDITION, THROTTLE STUCK CLOSED, ROUGH RUNNING ENGINE, STALLING AT IDLE, OR OIL LEAKAGE.OF THE 29 COMPLAINTS RELATED TO STUCK THROTTLE, ODI IDENTIFIED 5 REPORTS THAT ALLEGE UNWANTED ACCELERATION, 13 REPORTS DESCRIBE AN APPARENT HIGH-IDLE CONDITION AT START UP OR WHEN SLOWING THE VEHICLE TO A STOP WITHOUT ANY ALLEGATION OF UNWANTED ACCELERATION OR DIMINISHED BRAKING PERFORMANCE, AND THE REMAINING 11 REPORTS DESCRIBE AMBIGUOUS ALLEGATIONS OF STUCK THROTTLE WITHOUT REGARD TO SEVERITY OR CONSEQUENCE.ODI ANALYSIS OF FIELD INCIDENT DATA SHOWS THAT THE COMPLAINT AND WARRANTY TRENDS APPEAR TO BE IN DECLINE, WITH ONLY 1 ADDITIONAL COMPLAINT AND 6 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT RECEIVED BY GM SINCE APRIL 2007. A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION HAS BEEN CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Additional source detail variants (2)

Engine And Engine Cooling:exhaust System:emission Control:crankcase (pcv)

TO DATE, THE OFFICE OF DEFECTS INVESTIGATION (ODI) IS AWARE OF 29 NON-DUPLICATIVE COMPLAINTS/FIELD REPORTS AND 52 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT AFFECTING 69 UNIQUE SUBJECT VEHICLES.BECAUSE THE ALLEGED DEFECT CONDITION IS MOST LIKELY TO OCCUR DURING WINTER MONTHS WHEN AMBIENT TEMPERATURES ARE BELOW FREEZING, ODI UPGRADED THIS INVESTIGATION TO AN ENGINEERING ANALYSIS ON FEBRUARY 14, 2008 SO THAT IT COULD CONTINUE TO MONITOR THE FIELD EXPERIENCE DURING THE 2007/2008 WINTER SEASON.BY LETTER DATED MAY 22, 2008, GENERAL MOTORS CORP. (GM) SUPPLEMENTED ITS PREVIOUS INFORMATION REQUEST RESPONSE WITH FIELD DATA RECEIVED BY GM THROUGH MAY 1, 2008.ACCORDING TO GM, WHEN MOISTURE FREEZES IN THE POSITIVE CRANKCASE VENTILATION (PCV) SYSTEM AND/OR THE ENGINE AIR INTAKE TRACT IT IS MOST OFTEN OBSERVED AS A HARD TO START/NO START CONDITION, THROTTLE STUCK CLOSED, ROUGH RUNNING ENGINE, STALLING AT IDLE, OR OIL LEAKAGE.OF THE 29 COMPLAINTS RELATED TO STUCK THROTTLE, ODI IDENTIFIED 5 REPORTS THAT ALLEGE UNWANTED ACCELERATION, 13 REPORTS DESCRIBE AN APPARENT HIGH-IDLE CONDITION AT START UP OR WHEN SLOWING THE VEHICLE TO A STOP WITHOUT ANY ALLEGATION OF UNWANTED ACCELERATION OR DIMINISHED BRAKING PERFORMANCE, AND THE REMAINING 11 REPORTS DESCRIBE AMBIGUOUS ALLEGATIONS OF STUCK THROTTLE WITHOUT REGARD TO SEVERITY OR CONSEQUENCE.ODI ANALYSIS OF FIELD INCIDENT DATA SHOWS THAT THE COMPLAINT AND WARRANTY TRENDS APPEAR TO BE IN DECLINE, WITH ONLY 1 ADDITIONAL COMPLAINT AND 6 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT RECEIVED BY GM SINCE APRIL 2007. A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION HAS BEEN CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Vehicle Speed Control

TO DATE, THE OFFICE OF DEFECTS INVESTIGATION (ODI) IS AWARE OF 29 NON-DUPLICATIVE COMPLAINTS/FIELD REPORTS AND 52 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT AFFECTING 69 UNIQUE SUBJECT VEHICLES.BECAUSE THE ALLEGED DEFECT CONDITION IS MOST LIKELY TO OCCUR DURING WINTER MONTHS WHEN AMBIENT TEMPERATURES ARE BELOW FREEZING, ODI UPGRADED THIS INVESTIGATION TO AN ENGINEERING ANALYSIS ON FEBRUARY 14, 2008 SO THAT IT COULD CONTINUE TO MONITOR THE FIELD EXPERIENCE DURING THE 2007/2008 WINTER SEASON.BY LETTER DATED MAY 22, 2008, GENERAL MOTORS CORP. (GM) SUPPLEMENTED ITS PREVIOUS INFORMATION REQUEST RESPONSE WITH FIELD DATA RECEIVED BY GM THROUGH MAY 1, 2008.ACCORDING TO GM, WHEN MOISTURE FREEZES IN THE POSITIVE CRANKCASE VENTILATION (PCV) SYSTEM AND/OR THE ENGINE AIR INTAKE TRACT IT IS MOST OFTEN OBSERVED AS A HARD TO START/NO START CONDITION, THROTTLE STUCK CLOSED, ROUGH RUNNING ENGINE, STALLING AT IDLE, OR OIL LEAKAGE.OF THE 29 COMPLAINTS RELATED TO STUCK THROTTLE, ODI IDENTIFIED 5 REPORTS THAT ALLEGE UNWANTED ACCELERATION, 13 REPORTS DESCRIBE AN APPARENT HIGH-IDLE CONDITION AT START UP OR WHEN SLOWING THE VEHICLE TO A STOP WITHOUT ANY ALLEGATION OF UNWANTED ACCELERATION OR DIMINISHED BRAKING PERFORMANCE, AND THE REMAINING 11 REPORTS DESCRIBE AMBIGUOUS ALLEGATIONS OF STUCK THROTTLE WITHOUT REGARD TO SEVERITY OR CONSEQUENCE.ODI ANALYSIS OF FIELD INCIDENT DATA SHOWS THAT THE COMPLAINT AND WARRANTY TRENDS APPEAR TO BE IN DECLINE, WITH ONLY 1 ADDITIONAL COMPLAINT AND 6 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT RECEIVED BY GM SINCE APRIL 2007. A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION HAS BEEN CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

PE07051 · Stuck Throttle Valve

Opened Oct 19, 2007 · Closed Feb 14, 2008

Status: closed (inferred from source dates) · Engine And Engine Cooling:exhaust System:emission Control:crankcase (pcv); Vehicle Speed Control

ON OCTOBER 19, 2007, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION TO INVESTIGATE ALLEGED STUCK THROTTLE INCIDENTS DUE TO ICE FORMATION WITHIN THE ENGINE AIR INTAKE TRACT IN CERTAIN MODEL YEAR (MY) 2004-2005 CHEVROLET AVEO VEHICLES MANUFACTURED FOR SALE OR LEASE IN THE UNITED STATES.THIS INVESTIGATION WAS PROMPTED BY A SAFETY RECALL CAMPAIGN (05F-069) CONDUCTED BY GENERAL MOTORS CORP. (GM) INVOLVING SUBSTANTIALLY SIMILAR VEHICLES MANUFACTURED FOR SALE OR LEASE IN CANADA.AT THAT TIME, GM ISSUED A TECHNICAL SERVICE BULLETIN (TSB #05-06-04-065) TO ADDRESS THE ALLEGED DEFECT CONDITION IN U.S. VEHICLES.GM SUBSEQUENTLY REVISED THE CANADIAN RECALL CAMPAIGN TO INCLUDE MORE DETAILED INSTRUCTIONS AFTER IT DISCOVERED CERTAIN VEHICLES WERE NOT PROPERLY SERVICED UNDER THE ORIGINAL RECALL CAMPAIGN.GM REVISED THE CANADIAN RECALL CAMPAIGN A SECOND TIME TO INCLUDE MORE SUBSTANTIAL CHANGES TO THE THROTTLE BODY, INTAKE MANIFOLD, POSITIVE CRANKCASE VENTILATION (PCV) AND ENGINE COOLING SYSTEMS TO FURTHER REDUCE THE LIKELIHOOD OF ICING WITHIN THE ENGINE AIR INTAKE TRACT.AGAIN, GM ISSUED A TECHNICAL SERVICE BULLETIN (TSB #08-06-04-009) TO ADDRESS THE ALLEGED DEFECT CONDITION IN U.S. VEHICLES USING THE REVISED PROCEDURE.ODI IS AWARE OF 28 NON-DUPLICATIVE COMPLAINTS/FIELD REPORTS AND 46 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT AFFECTING 63 UNIQUE SUBJECT VEHICLES.THE ALLEGED DEFECT CONDITION IS MOST LIKELY TO OCCUR DURING THE WINTER MONTHS WHEN AMBIENT TEMPERATURES ARE BELOW FREEZING.HOWEVER, THE INFORMATION PROVIDED IN GM'S RESPONSE TO ODI'S INFORMATION REQUEST LETTER DATED NOVEMBER 2, 2007, DOES NOT CAPTURE EVENTS THAT MAY HAVE OCCURRED DURING THE MOST RECENT WINTER MONTHS.ACCORDINGLY, THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA08-005) TO FURTHER STUDY THE FREQUENCY OF THE ALLEGED DEFECT.

Additional source detail variants (2)

Engine And Engine Cooling:exhaust System:emission Control:crankcase (pcv)

ON OCTOBER 19, 2007, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION TO INVESTIGATE ALLEGED STUCK THROTTLE INCIDENTS DUE TO ICE FORMATION WITHIN THE ENGINE AIR INTAKE TRACT IN CERTAIN MODEL YEAR (MY) 2004-2005 CHEVROLET AVEO VEHICLES MANUFACTURED FOR SALE OR LEASE IN THE UNITED STATES.THIS INVESTIGATION WAS PROMPTED BY A SAFETY RECALL CAMPAIGN (05F-069) CONDUCTED BY GENERAL MOTORS CORP. (GM) INVOLVING SUBSTANTIALLY SIMILAR VEHICLES MANUFACTURED FOR SALE OR LEASE IN CANADA.AT THAT TIME, GM ISSUED A TECHNICAL SERVICE BULLETIN (TSB #05-06-04-065) TO ADDRESS THE ALLEGED DEFECT CONDITION IN U.S. VEHICLES.GM SUBSEQUENTLY REVISED THE CANADIAN RECALL CAMPAIGN TO INCLUDE MORE DETAILED INSTRUCTIONS AFTER IT DISCOVERED CERTAIN VEHICLES WERE NOT PROPERLY SERVICED UNDER THE ORIGINAL RECALL CAMPAIGN.GM REVISED THE CANADIAN RECALL CAMPAIGN A SECOND TIME TO INCLUDE MORE SUBSTANTIAL CHANGES TO THE THROTTLE BODY, INTAKE MANIFOLD, POSITIVE CRANKCASE VENTILATION (PCV) AND ENGINE COOLING SYSTEMS TO FURTHER REDUCE THE LIKELIHOOD OF ICING WITHIN THE ENGINE AIR INTAKE TRACT.AGAIN, GM ISSUED A TECHNICAL SERVICE BULLETIN (TSB #08-06-04-009) TO ADDRESS THE ALLEGED DEFECT CONDITION IN U.S. VEHICLES USING THE REVISED PROCEDURE.ODI IS AWARE OF 28 NON-DUPLICATIVE COMPLAINTS/FIELD REPORTS AND 46 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT AFFECTING 63 UNIQUE SUBJECT VEHICLES.THE ALLEGED DEFECT CONDITION IS MOST LIKELY TO OCCUR DURING THE WINTER MONTHS WHEN AMBIENT TEMPERATURES ARE BELOW FREEZING.HOWEVER, THE INFORMATION PROVIDED IN GM'S RESPONSE TO ODI'S INFORMATION REQUEST LETTER DATED NOVEMBER 2, 2007, DOES NOT CAPTURE EVENTS THAT MAY HAVE OCCURRED DURING THE MOST RECENT WINTER MONTHS.ACCORDINGLY, THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA08-005) TO FURTHER STUDY THE FREQUENCY OF THE ALLEGED DEFECT.

Vehicle Speed Control

ON OCTOBER 19, 2007, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION TO INVESTIGATE ALLEGED STUCK THROTTLE INCIDENTS DUE TO ICE FORMATION WITHIN THE ENGINE AIR INTAKE TRACT IN CERTAIN MODEL YEAR (MY) 2004-2005 CHEVROLET AVEO VEHICLES MANUFACTURED FOR SALE OR LEASE IN THE UNITED STATES.THIS INVESTIGATION WAS PROMPTED BY A SAFETY RECALL CAMPAIGN (05F-069) CONDUCTED BY GENERAL MOTORS CORP. (GM) INVOLVING SUBSTANTIALLY SIMILAR VEHICLES MANUFACTURED FOR SALE OR LEASE IN CANADA.AT THAT TIME, GM ISSUED A TECHNICAL SERVICE BULLETIN (TSB #05-06-04-065) TO ADDRESS THE ALLEGED DEFECT CONDITION IN U.S. VEHICLES.GM SUBSEQUENTLY REVISED THE CANADIAN RECALL CAMPAIGN TO INCLUDE MORE DETAILED INSTRUCTIONS AFTER IT DISCOVERED CERTAIN VEHICLES WERE NOT PROPERLY SERVICED UNDER THE ORIGINAL RECALL CAMPAIGN.GM REVISED THE CANADIAN RECALL CAMPAIGN A SECOND TIME TO INCLUDE MORE SUBSTANTIAL CHANGES TO THE THROTTLE BODY, INTAKE MANIFOLD, POSITIVE CRANKCASE VENTILATION (PCV) AND ENGINE COOLING SYSTEMS TO FURTHER REDUCE THE LIKELIHOOD OF ICING WITHIN THE ENGINE AIR INTAKE TRACT.AGAIN, GM ISSUED A TECHNICAL SERVICE BULLETIN (TSB #08-06-04-009) TO ADDRESS THE ALLEGED DEFECT CONDITION IN U.S. VEHICLES USING THE REVISED PROCEDURE.ODI IS AWARE OF 28 NON-DUPLICATIVE COMPLAINTS/FIELD REPORTS AND 46 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT AFFECTING 63 UNIQUE SUBJECT VEHICLES.THE ALLEGED DEFECT CONDITION IS MOST LIKELY TO OCCUR DURING THE WINTER MONTHS WHEN AMBIENT TEMPERATURES ARE BELOW FREEZING.HOWEVER, THE INFORMATION PROVIDED IN GM'S RESPONSE TO ODI'S INFORMATION REQUEST LETTER DATED NOVEMBER 2, 2007, DOES NOT CAPTURE EVENTS THAT MAY HAVE OCCURRED DURING THE MOST RECENT WINTER MONTHS.ACCORDINGLY, THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA08-005) TO FURTHER STUDY THE FREQUENCY OF THE ALLEGED DEFECT.