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2003 Chevrolet Astro

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2003 Chevrolet Astro do not stand out strongly from the model-year median of 69.

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How this year compares

Owner complaints by model year

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Counts vary with age, sales and reporting. They are not failure rates.

What owners reported most

All reported categories

Tap a category to read its complaints. One report may name several components.

When problems were reported

Mileage at the reported incident

47 reports with mileage · 15 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes, Hydraulic. Review the 21 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 10 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 8 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

3 crash reports3 fire reports3 injury reports

What owners actually said

62 reports
66,000 miles · Oct 21, 2005
Visibility

DT: THE CONSUMER STATED THAT WHILE DRIVING THE EXTERIOR DRIVER SIDE MIRROR FLEW OFF ONTO THE HIGHWAY. THE CONSUMER DID NOT NOTICE IF THE MIRROR WAS LOOSE BEFORE HE ENTERED THE VEHICLE. THE CONSUMER STATED THAT THE MIRROR STARTED MOVING AND HE TRIED TO REACH OUT THROUGH THE WINDOW AND GRAB THE MIRROR BUT COULD NOT CATCH THE M…

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DT: THE CONSUMER STATED THAT WHILE DRIVING THE EXTERIOR DRIVER SIDE MIRROR FLEW OFF ONTO THE HIGHWAY. THE CONSUMER DID NOT NOTICE IF THE MIRROR WAS LOOSE BEFORE HE ENTERED THE VEHICLE. THE CONSUMER STATED THAT THE MIRROR STARTED MOVING AND HE TRIED TO REACH OUT THROUGH THE WINDOW AND GRAB THE MIRROR BUT COULD NOT CATCH THE MIRROR AND IT ALMOST HIT ANOTHER VEHICLE THAT WAS DRIVING BEHIND HIM. THERE WAS NO INDICATION THAT THE MIRROR HAD BEEN HIT PRIOR TO THIS INCIDENT. THERE WAS VERY LITTLE GLUE WHERE THE MIRROR HAD PREVIOUSLY BEEN ATTACHED. THE VEHICLE HAD NOT BEEN INSPECTED TO DETERMINE WHY THE MIRROR HAD COME OFF. THE MANUFACTURER HAD NOT BEEN CONTACTED. *AK (12/07/05) *SC *JB

NHTSA ODI #10140426

Mileage unknown · Oct 5, 2005
Unknown Or Other

I RECENTLY BEGAN DRIVING A 2003 CHEVROLET ASTRO VAN ON OCCASION AND HAVE HAD SEVERAL INSTANCES WHERE MY FOOT HAS SLIPPED OFF OF (OR MISSED ENTIRELY) THE BRAKE PEDAL. THE PEDAL MEASURES APPROXIMATELY 2.625" X 2.0" AND IS 50% TO 300% SMALLER THAN THOSE ON OTHER PASSENGER VEHICLES OR MID-SIZED PICKUP TRUCKS IN OUR FLEET. I HAVE H…

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I RECENTLY BEGAN DRIVING A 2003 CHEVROLET ASTRO VAN ON OCCASION AND HAVE HAD SEVERAL INSTANCES WHERE MY FOOT HAS SLIPPED OFF OF (OR MISSED ENTIRELY) THE BRAKE PEDAL. THE PEDAL MEASURES APPROXIMATELY 2.625" X 2.0" AND IS 50% TO 300% SMALLER THAN THOSE ON OTHER PASSENGER VEHICLES OR MID-SIZED PICKUP TRUCKS IN OUR FLEET. I HAVE HAD A COUPLE NEAR MISSES IN COLLIDING WITH OTHER VEHICLES OR OBJECTS WHEN THIS HAPPENS, BUT CONSIDER IT ONLY A MATTER OF TIME BEFORE AN ACCIDENT OCCURS. *JB

NHTSA ODI #10138691

21,000 miles · Aug 30, 2005
Service Brakes, Hydraulic

UNEVEN WEAR OF BRAKE ROTORS DUE TO FROZEN CALIPERS. ROTOR BECOMES UNEVENLY WORN CAUSING A PULSE IN BRAKES AND REDUCING THE EFFECTIVENESS OF THE BRAKES. WHEN EXAMINED FURTHER IT IS APPARENT THAT THE CALIPER IS NOT SLIDING PROPERLY AND ONLY THE PISTON SIDE OF THE BRAKE SYSTEM IS BEING APPLIED AGGRAVATING THE PROBLEM FURTHER. PROBL…

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UNEVEN WEAR OF BRAKE ROTORS DUE TO FROZEN CALIPERS. ROTOR BECOMES UNEVENLY WORN CAUSING A PULSE IN BRAKES AND REDUCING THE EFFECTIVENESS OF THE BRAKES. WHEN EXAMINED FURTHER IT IS APPARENT THAT THE CALIPER IS NOT SLIDING PROPERLY AND ONLY THE PISTON SIDE OF THE BRAKE SYSTEM IS BEING APPLIED AGGRAVATING THE PROBLEM FURTHER. PROBLEM WAS A PRIMARY CAUSE FOR LOSS OF CONTROL IN A LOW TRACTION INCIDENT IN WHICH THE VAN SPUN DURING PANIC BRAKING WHEN ONE REAR WHEEL LOCKED AND THE OTHER DIDN'T. THE VEHICLE HAS BEEN BACK TO THE DEALERSHIP SEVERAL TIMES FOR BRAKE PROBLEMS AND EACH TIME THE VEHICLE WAS RETURNED ONLY TO REDEVELOP PROBLEMS WITHIN A MONTH OR TWO. DEALER SERVICED VEHICLE ONE TIME AS WARRANTY BUT REQUIRED PAYMENT FOR PADS EVEN THOUGH THE PREMATURE WEAR WAS CAUSED BY THIS PROBLEM. THIS VAN IS ADVERTISED WITH A TOWING CAPACITY OF 5000 LBS I WOULD BE SCARED TO SEE WHAT WOULD HAPPEN IF THE PROBLEM MANIFESTED ITSELF WHILE TOWING A 5000LB TRAILER DOWN A HILL OR MOUTAIN SIDE. *JB

NHTSA ODI #10134841

Mileage unknown · Jun 23, 2005
Engine And Engine CoolingPower Train

DT: 2003 CHEVROLET ASTRO, VEHICLE HAS STALLED NUMEROUS TIMES, AROUND AT LEAST 12 TIMES, THIS HAPPENED ON MAJOR HIGHWAYS ENDANGERING THE CONSUMER AND HER FAMILY, THE CONSUMER HAS HAD IT TOWED TO THE DEALER AROUND 5 OR 6 OF THESE TIMES, THE DEALER SAID THEY COULD NOT FIND THE PROBLEM, VEHICLE USUALLY STARTS BACK UP AFTER AT LEAST…

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DT: 2003 CHEVROLET ASTRO, VEHICLE HAS STALLED NUMEROUS TIMES, AROUND AT LEAST 12 TIMES, THIS HAPPENED ON MAJOR HIGHWAYS ENDANGERING THE CONSUMER AND HER FAMILY, THE CONSUMER HAS HAD IT TOWED TO THE DEALER AROUND 5 OR 6 OF THESE TIMES, THE DEALER SAID THEY COULD NOT FIND THE PROBLEM, VEHICLE USUALLY STARTS BACK UP AFTER AT LEAST 2-3 HOURS AFTER STALLING, VEHICLE ONLY HAS 36,000 MILES, CONSUMER HAS GOTTEN IN CONTACT WITH THE MANUFACTURE, CHEVROLET HAS YET TO GET BACK TO THE CONSUMER, THE DEALER SAID THAT THERE WERE POSSIBLE PROBLEMS WITH THE VEHICLES TRANSMISSION , POWER CONTROL MODULE, POSSIBLE TRANSFERENCE PROBLEM, OR POSSIBLE OTHER PROBLEM, DEALER ALSO SAID THERE WAS A LOUD REAR CHATTER. *JB

NHTSA ODI #10126373

80,600 miles · Jun 15, 2005
Electrical System

I HAVE A 2003 CHEVY ASTRO. THE PROBLEM STARTED IN JANUARY OF 2005. THE VOLTS METER STARTED DROPPING. I TOOK IT TO PHIL SMITH CHEVROLET IN LAUDERHILL, FLORIDA. THEY DID AN ELECTRIC DIAGNOSTIC AND FOUND THE ALTERNATOR AND BATTERY TO BE BAD. I CHANGED THE ALTERNATOR AND BATTERY ON MY OWN. VEHICLE STILL HAD SAME PROBLEM AFTERWARDS. …

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I HAVE A 2003 CHEVY ASTRO. THE PROBLEM STARTED IN JANUARY OF 2005. THE VOLTS METER STARTED DROPPING. I TOOK IT TO PHIL SMITH CHEVROLET IN LAUDERHILL, FLORIDA. THEY DID AN ELECTRIC DIAGNOSTIC AND FOUND THE ALTERNATOR AND BATTERY TO BE BAD. I CHANGED THE ALTERNATOR AND BATTERY ON MY OWN. VEHICLE STILL HAD SAME PROBLEM AFTERWARDS. I THEN TOOK MY VEHICLE BACK TO PHIL SMITH CHEVROLET, AND THEY SAID THAT THE BATTERY CABLES WERE BAD. I HAD THEM CHANGE THEM. THE BATTERY LIGHT WAS STILL COMING ON, AND THEY SAID THAT IT WAS OKAY, THEY JUST FORGOT TO RESET THE LIGHT. EVERYTHING WAS OKAY, EXCEPT FOR THE BATTERY LIGHT STILL COMING ON, UNTIL MAY OF 2005. WHEN I ACCELERATE FROM A COMPLETE STOP, MY VEHICLE STALLS OUT, BUT STARTS RIGHT BACK UP. I THEN BROUGHT MY VEHICLE TO TRAPP CHEVROLET IN HOUMA, LA. THEY RAN A DIAGNOSTIC AND SAID THAT THE ALTERNATOR WAS BAD. SO, I THEN CHANGED THE ALTENATOR AGAIN. I WAS STILL HAVING THE SAME PROBLEM. SO I RETURNED TO TRAPP. THEY RAN A DIAGNOSTIC TEST AGAIN, AND SAID THAT THE FUEL FILTER WAS OUT AND DISTRIBUTOR CAP AND ROTOR WAS OUT. I THEN CHANGED THE FUEL FILTER, DISTRIBUTOR CAP, AND ROTOR MYSELF. I WAS STILL HAVING THE SAME PROBLEM. I THEN, RETURNED TO TRAPP CHEVROLET, AND THEY SAID THAT THEY CANNOT FIND THE PROBLEM, AND THE MECHANIC HAS DRIVEN THE VEHICLE AND SEES THE PROBLEM, BUT CANNOT FIND THE PROBLEM. IF I WANT THEM TO CONTINUE WORKING TO FIND THE PROBLEM, I HAVE TO PAY FOR ANOTHER DIAGNOSTIC TEST, EVEN THOUGH THEY HAVEN'T FOUND THE PROBLEM TO BEGIN WITH.

NHTSA ODI #10125369

Mileage unknown · May 23, 2005
Electrical SystemInjury

CONSUMER STATED THAT BOTH SHE AND HER 2 YEAR OLD CHILD GOT BURNED BY THE INTERIOR BULB. IT OVERHEATED AND MELTED THE HOUSING AROUND IT. CONSUMER'S HUSBAND STATED THAT IT MAY HAVE BEEN A ELECTRICAL WIRING PROBLEM, AND WAS AFRAID THAT THE VEHICLE MAY CATCH ON FIRE. *AK *NM

NHTSA ODI #10090406

Mileage unknown · Apr 29, 2005
Engine And Engine CoolingPower TrainService Brakes, Hydraulic

AFTER BALL JOINT RECALL, I HAVE HAD NOTHING BUT PROBLEMS WITH STEERING, BRAKING AND SUSPENSION. FRONT LEFT SIDE CONTINUALLY POPS AND GRINDS, SHOCK BOOT WAS REPLACED TWICE, THE SHOCKS HAVE BEEN REPLACED 3 TIMES. THE THIRD TIME MAY HAVE FIXED IT, JUST GOT THE VAN BACK TODAY. BRAKES ARE INTERMITTENT. HEARD LOUD BANG FROM REAR END, …

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AFTER BALL JOINT RECALL, I HAVE HAD NOTHING BUT PROBLEMS WITH STEERING, BRAKING AND SUSPENSION. FRONT LEFT SIDE CONTINUALLY POPS AND GRINDS, SHOCK BOOT WAS REPLACED TWICE, THE SHOCKS HAVE BEEN REPLACED 3 TIMES. THE THIRD TIME MAY HAVE FIXED IT, JUST GOT THE VAN BACK TODAY. BRAKES ARE INTERMITTENT. HEARD LOUD BANG FROM REAR END, DEALERSHIP TIGHTENED BACKING PLATE. TRANSMISSION SLIPS, SHUDDER IS FELT FROM REAR END AT 30+ MPH. DEALERSHIP PUT BALANCES ON TORQUE CONVERTER AND THE DRIVE SHAFT, HAD TO CUT THE REAR SPRINGS TO DO THIS. SERVICE MANAGER STATED THE PROBLEM WAS NOT GONE, BUT LIVABLE. VEHICLE RUNS ROUGH AT IDLE, ALMOST STALLING, SERVICE MANAGER EXPERIENCED THE PROBLEM AS WELL. SAID FUEL INJECTOR PORT WAS FILL WITH CARBON, BUT CLEANING IT DID NOT FIX THE PROBLEM. CHECK ENGINE LIGHT CAME ON DURING A TRIP, STAYED ON FOR THE 6 HOUR DRIVE HOME, THERE WAS NO HEAT AT ALL, SERVICE MANAGER SAID HE COULD NOT GET THE COMPUTER TO REPRODUCE THE CODE, BUT REPLACED THE THERMOSTAT, WATER PUMP AND TWO CLAMPS.*AK

NHTSA ODI #10118710

31,000 miles · Jan 31, 2005
Power Train

CONSUMER WAS INFORMED THAT THE TRANSFER CASE WAS CAUSING THE VEHICLE TO SHIMMY. DEALERSHIP REPAIRED THE PROBLEM. *AK

NHTSA ODI #10109277

27,500 miles · Nov 19, 2004
Power Train

DRIVELINE VIBRATION - 40 - 60 MPH CAN BE FELT IN SEAT AND FLOOR - DEALER HAS REPLACED TAIL SHAFT BUSHINGS ON FIRST VISIT (2 DAYS) RETURNED VEHICLE WITH SAME PROBLEM - DEALER INSTALLED DAMPENERS ON REAR DIFFERENTIAL HOUSING AND REAR LEAF SPRINGS. (5 DAYS) PROBLEM STILL PERSIST. DEALER HAS ORDERED A DAMPENER FOR EXHAUST PIPE,HAS N…

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DRIVELINE VIBRATION - 40 - 60 MPH CAN BE FELT IN SEAT AND FLOOR - DEALER HAS REPLACED TAIL SHAFT BUSHINGS ON FIRST VISIT (2 DAYS) RETURNED VEHICLE WITH SAME PROBLEM - DEALER INSTALLED DAMPENERS ON REAR DIFFERENTIAL HOUSING AND REAR LEAF SPRINGS. (5 DAYS) PROBLEM STILL PERSIST. DEALER HAS ORDERED A DAMPENER FOR EXHAUST PIPE,HAS NOT BEEN INSTALLED YET WILL CALL WHEN PART ARRIVES. DEALER PERSONEL HAVE BEEN VERY POLITE AND COURTEOUS .I FEEL THEY ARE TRYING TO COVER THE SYMPTOMS RATHER THAN FIND THE CAUSE OF THE VIBRATION?*AK

NHTSA ODI #10100227

38,800 miles · Sep 13, 2004
Suspension

RECALL 03V328000/LOWER BALL JOINT BOOT INTERFERENCE. CONSUMER HAD RECALL REPAIRS DONE. WHENEVER VEHICLE WAS BACKING UP OR MAKING A TURN A POPPING SOUND WAS HEARD WHILE DRIVING. VEHICLE HAD BEEN TO THE DEALER ON THREE SEPARATE OCCASIONS, AND PROBLEM RECURRED. *AK

NHTSA ODI #10091972

Official recalls

1

03V328000 · Suspension:front:control Arm:lower Ball Joint

Sep 12, 2003

CERTAIN MINIVANS HAVE AN INTERFERENCE CONDITION BETWEEN THE LOWER BALL JOINT RUBBER BOOT AND THE STEERING KNUCKLE (BOTH LEFT/RIGHT SIDES), WHICH COULD RESULT IN CUTTING OF THE BOOT THAT IS INTENDED TO SEAL THE BALL JOINT. IF THE LOWER BALL JOINT BOOT WERE CUT, CONTAMINATION FROM THE ROAD (SALT, DIRT, WATER, ETC.) COULD ENTER THE BALL SOCKET AREA OF THE BALL JOINT CAUSING THE JOINT TO WEAR OUT TOO QUICKLY.

Consequence & remedy

Consequence: THE STEERING KNUCKLE COULD SEPARATE FROM THE LOWER CONTROL ARM, DROPPING DOWN THE AFFECTED CORNER OF THE VEHICLE. THE COIL SPRING WOULD PUSH THE CONTROL ARM DOWN INTO CONTACT WITH THE GROUND, CREATING A DRAG THAT WOULD SLOW THE VEHICLE. THE DRIVER COULD HAVE DIFFICULTY IN MAINTAINING THE DIRECTIONAL CONTROL OF THE VEHICLE. IN ADDITION, THE AFFECTED WHEEL ASSEMBLY COULD SEPARATE FROM THE VEHICLE IF FORCES RESULTING FROM THE WHEEL'S DRAGGING ACTION WERE SUFFICIENT TO FRACTURE THE TIE ROD END AND UPPER BALL JOINT CONNECTIONS. SEPARATION OF THE WHEEL ASSEMBLY WOULD ALSO SEVER THAT WHEEL'S HYDRAULIC BRAKE HOSE, RESULTING IN LOST BRAKING PERFORMANCE FROM THE FRONT BRAKE SYSTEM. VEHICLE STOPPING DISTANCE WOULD INCREASE, WHICH COULD RESULT IN A CRASH.

Remedy: DEALERS WILL REPLACE THE STEERING KNUCKLES. OWNER NOTIFICATION IS EXPECTED TO BEGIN ON APRIL 8, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438 OR GMC AT 1-866-996-9463.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.