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2003 Buick Rendezvous

Owner reports · Recalls · Investigations

More warning signs than most Rendezvous years

Owner complaints for the 2003 Buick Rendezvous are substantially higher than the model-year median of 138.

About this comparison →

When problems were reported

Mileage at the reported incident

215 reports with mileage · 66 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Engine And Engine Cooling. Review the 53 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 45 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel/propulsion System. Review the 43 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

12 crash reports13 fire reports11 injury reports

What owners actually said

281 reports
114,324 miles · Nov 20, 2010
Power Train

UNDETECTED SAFETY HAZARD WITH 2003 BUICK RENDEZVOUS..SPENT OVER 11,000 WITH REPAIRS & MAINTENANCE ON THIS SUV AND NOW OVER 5000 DOLLARS TRYING TO FIND THE REASON FOR THE VEHICLE TO KEEP SHUTTING DOWN AFTER APPX. 40 MILES OF STOP AND GO TRAFFIC..HAVE HAD MANY CLOSE CALLS OF BEING HIT WHEN THIS HAPPENS AND HAVE HAD THE VEHICLE IN …

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UNDETECTED SAFETY HAZARD WITH 2003 BUICK RENDEZVOUS..SPENT OVER 11,000 WITH REPAIRS & MAINTENANCE ON THIS SUV AND NOW OVER 5000 DOLLARS TRYING TO FIND THE REASON FOR THE VEHICLE TO KEEP SHUTTING DOWN AFTER APPX. 40 MILES OF STOP AND GO TRAFFIC..HAVE HAD MANY CLOSE CALLS OF BEING HIT WHEN THIS HAPPENS AND HAVE HAD THE VEHICLE IN 5 TIMES TO THE DEALER TO DIAGNOSE THE PROBLEM TO NO AVAIL..CAN NOT AFFORD TO TRADE AND SHOULD NOT HAVE TOO..IT LOSES POWER TOO WHEN THIS PROBLEM HAPPENS..THEY SAY THEY CAN NOT DUPLICATE IT WHEN THEY DRIVE IT..I HAVE HAD 2 OTHER PEOPLE EXPERIENCE THIS PROBLEM..I BELIEVE THIS IS A VERY BIG CONCERN FOR MY SAFETY AND OTHERS TOO. *TR

NHTSA ODI #10366972

67,000 miles · Nov 3, 2010
Electrical SystemFire

OPENED CAR AT END OF WORKDAY, AND FOUND AN ELECTRICAL FIRE HAD MELTED PART OF THE DASHBOARD, PART OF DRIVER'S SEAT AND CRACKED THE FRONT WINDSHIELD. THE ENTIRE CAR WAS COVERED IN SOOT AND SMELLED OF ELECTRICAL FIRE. THERE WAS NO PRIOR INDICATION OF A PROBLEM, NOR HAD THERE BEEN ANY RECENT REPAIRS. *TR

NHTSA ODI #10363849

87,000 miles · Oct 21, 2010
Engine And Engine Cooling

OCTOBER 21, 2010, WILLIAMSTOWN, NJ- ENGINE AND ENGINE COOLING SYSTEM AT 51,000 MILES HAD TO CONSTANTLY ADD COOLANT EVERY WEEK; NEVER SAW ANY LEAKS IN THE COOLING SYSTEM. SUV NOW HAS 87,000 MILES, COOLING SYSTEM CONTINUES TO GET VERY HOT, HAD THE THERMOSTAT REPLACED OCT. 8, 2010, ENGINES CONTINUES TO GET VERY HOT IN JUST A 8 MIL…

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OCTOBER 21, 2010, WILLIAMSTOWN, NJ- ENGINE AND ENGINE COOLING SYSTEM AT 51,000 MILES HAD TO CONSTANTLY ADD COOLANT EVERY WEEK; NEVER SAW ANY LEAKS IN THE COOLING SYSTEM. SUV NOW HAS 87,000 MILES, COOLING SYSTEM CONTINUES TO GET VERY HOT, HAD THE THERMOSTAT REPLACED OCT. 8, 2010, ENGINES CONTINUES TO GET VERY HOT IN JUST A 8 MILE DRIVE. ALSO, MOTOR OIL CONTINUES TO SHOW UP IN THE OVERFLOW/COOLANT ADDING CONTAINER. CHECKED COOLING FAN OPERATION AND BOTH FANS ARE WORKING. *TR

NHTSA ODI #10361659

160,000 miles · Oct 6, 2010
Electrical SystemFire

TL*THE CONTACT OWNS A 2003 BUICK RENDEZVOUS. THE CONTACT STATED THAT WHILE DRIVING 65 MPH WITH THE AIR CONDITIONER ON, THERE WAS A BURNING ODOR AND THE INSTRUMENT PANEL BEGAN EMITTING SMOKE. THE CONTACT OPENED THE INSTRUMENT PANEL AND REMOVED THE CONTROL BOX. THE CONTACT THEN NOTICED WIRES MELTING INSIDE THE BOX WHICH STOPPED TH…

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TL*THE CONTACT OWNS A 2003 BUICK RENDEZVOUS. THE CONTACT STATED THAT WHILE DRIVING 65 MPH WITH THE AIR CONDITIONER ON, THERE WAS A BURNING ODOR AND THE INSTRUMENT PANEL BEGAN EMITTING SMOKE. THE CONTACT OPENED THE INSTRUMENT PANEL AND REMOVED THE CONTROL BOX. THE CONTACT THEN NOTICED WIRES MELTING INSIDE THE BOX WHICH STOPPED THE AIR CONDITIONER FAN FROM RUNNING. THE VEHICLE HAD NOT BEEN INSPECTED OR REPAIRED. THE FAILURE MILEAGE WAS APPROXIMATELY 160,000.

NHTSA ODI #10359480

70,311 miles · Sep 1, 2010
Engine And Engine Cooling

TL* THE CONTACT OWNS A 2003 BUICK RENDEZVOUS. THE CONTACT STATED THAT THEY HAVE HAD THREE OF THE FOUR CYLINDER'S REPLACED ON THE VEHICLE. THE CARMAX DEALERSHIP WERE THE VEHICLE WAS PURCHASED HONORED THE EXTENDED WARRANTY ON THE FIRST TWO CYLINDERS, BUT THE VEHICLE WAS NO LONGER COVERED BY THE WARRANTY. THE CONTACT TOOK THE VEHIC…

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TL* THE CONTACT OWNS A 2003 BUICK RENDEZVOUS. THE CONTACT STATED THAT THEY HAVE HAD THREE OF THE FOUR CYLINDER'S REPLACED ON THE VEHICLE. THE CARMAX DEALERSHIP WERE THE VEHICLE WAS PURCHASED HONORED THE EXTENDED WARRANTY ON THE FIRST TWO CYLINDERS, BUT THE VEHICLE WAS NO LONGER COVERED BY THE WARRANTY. THE CONTACT TOOK THE VEHICLE TO A BUICK DEALER WHO STATED THAT THE CYLINDER FAILURE WAS A KNOWN ISSUE AND THAT THE CONTACT WOULD NEED TO REPLACE THE ENGINE. THE CONTACT STATED THAT THE ALL WHEEL DRIVE AND ANTI-LOCK BRAKE LIGHTS HAVE BEEN GOING ON/OFF SINCE THE VEHICLE WAS PURCHASED. THE FAILURE MILEAGE WAS 70311 AND THE CURRENT MILEAGE WAS 105000.

NHTSA ODI #10353384

54,000 miles · Aug 23, 2010
Service Brakes, Hydraulic

BRAKE FAILURE DUE TO CORRODED BRAKE LINE ON FIREWALL ABOVE EXHAUST PIPE. THOSE 2 BRAKE LINES ARE SHIELDED TOGETHER BY A HEAT SHIELDED INSULATION WHICH IN RETURN KEEPS IN MOISTURE AND CORRODES BRAKE LINES,VERY POOR DESIGN. CALLED GM TO SEE IF THERE IS A RECALL AND SEE IF THEY CAN DO ANYTHING ABOUT THIS PROBLEM FINANCIALLY ,WAITIN…

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BRAKE FAILURE DUE TO CORRODED BRAKE LINE ON FIREWALL ABOVE EXHAUST PIPE. THOSE 2 BRAKE LINES ARE SHIELDED TOGETHER BY A HEAT SHIELDED INSULATION WHICH IN RETURN KEEPS IN MOISTURE AND CORRODES BRAKE LINES,VERY POOR DESIGN. CALLED GM TO SEE IF THERE IS A RECALL AND SEE IF THEY CAN DO ANYTHING ABOUT THIS PROBLEM FINANCIALLY ,WAITING FOR ANSWER. THIS IS GOING TO BE A COMMON PROBLEM AND EXPENSIVE ONE,ON TOP OF BEING A DANGEROUS ONE. HAVE TO REPLACE FRONT AND REAR PASSENGER BRAKE LINES,IF ONE CORRODED THE OTHER ONE WILL FOLLOW. *TR

NHTSA ODI #10351245

32,000 miles · Jul 27, 2010
Visibility

TL* THE CONTACT OWNS A 2003 BUICK RENDEZVOUS. WHILE DRIVING AT APPROXIMATELY 35 MPH AND ATTEMPTING TO ENGAGE THE FRONT, DRIVER SIDE POWER WINDOW, THE WINDOW WOULD NOT RESPOND. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE THE FRONT DRIVERS SIDE WINDOW GUIDES WERE REPLACED. THE FAILURE RECURRED A FEW YEARS LATER. THE VEHIC…

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TL* THE CONTACT OWNS A 2003 BUICK RENDEZVOUS. WHILE DRIVING AT APPROXIMATELY 35 MPH AND ATTEMPTING TO ENGAGE THE FRONT, DRIVER SIDE POWER WINDOW, THE WINDOW WOULD NOT RESPOND. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE THE FRONT DRIVERS SIDE WINDOW GUIDES WERE REPLACED. THE FAILURE RECURRED A FEW YEARS LATER. THE VEHICLE WAS TAKEN TO A LOCAL REPAIR FACILITY WHERE THE WINDOW GUIDES WERE REPLACED AGAIN. THREE MONTHS LATER, THE FRONT PASSENGER WINDOW EXHIBITED THE EXACT FAILURE. THE VEHICLE WAS NOT YET REPAIRED. THE FAILURE MILEAGE WAS 32,000 AND THE CURRENT MILEAGE WAS 45,000. UPDATED 10/01/2010. *LJ UPDATED 10/04/10*JB

NHTSA ODI #10345595

79,000 miles · Jun 11, 2010
Engine And Engine CoolingService Brakes, Hydraulic

LOSING OIL AND WATER EVERYDAY TEMP. GAUGE SHOWING HOT. NOW TRAC AND ANTI BRAKE LIGHT COMES ON. BRAKE PEDAL IS GOT A JUMPING MOVEMENT. WE GOT OUR 2003 BUICK RENDEZVOUS A COUPLE YEARS AGO. *TR

NHTSA ODI #10335865

39,558 miles · May 9, 2010
Service Brakes, HydraulicTraction Control System

THIS HAS OCCURRED ON AND OFF SINCE PURCHASING MY 2003 BUICK RENDEZVOUS IN JANUARY 2005. USUALLY OCCURS WHEN OUTSIDE TEMPS ARE WARMER, SPRING THRU FALL, NOT IN THE WINTER. AT SLOW SPEEDS ( 10 TO 20 MILES/HOUR) WHEN BRAKING AND/OR TURNING STEERING WHEEL WHILE APPLYING THE BRAKES, A GRINDING/CRUNCHING NOISE IS HEARD AND DEPRESSIN…

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THIS HAS OCCURRED ON AND OFF SINCE PURCHASING MY 2003 BUICK RENDEZVOUS IN JANUARY 2005. USUALLY OCCURS WHEN OUTSIDE TEMPS ARE WARMER, SPRING THRU FALL, NOT IN THE WINTER. AT SLOW SPEEDS ( 10 TO 20 MILES/HOUR) WHEN BRAKING AND/OR TURNING STEERING WHEEL WHILE APPLYING THE BRAKES, A GRINDING/CRUNCHING NOISE IS HEARD AND DEPRESSING THE BRAKES FEELS LIKE YOU ARE CRUSHING SOMETHING WITH YOUR FEET. BRAKES DO NOT WORK IMMEDIATELY. ANTI-LOCK BRAKE LIGHT, SERVICE TRACTION SYSTEM LIGHT, AND ANTI-LOCK BRAKE OFF INDICATOR LIGHTS ALL COME ON AND STAY ON AFTER THE BRAKING AND NOISE STOPS. WARNING LIGHTS SOMETIMES STAY ON FOR SEVERAL MINUTES AFTERWARDS. JUST BACKING OUT OF THE GARAGE CAN EVEN CAUSE THIS TO OCCUR. RECENTLY I HAD AN INSTANCE WHEN DRIVING AT 10 TO 15 MILES/HOUR AND COULD NOT STOP AT AN INTERSECTION. CAR FINALLY CAME TO A STOP IN THE MIDDLE OF THE FOUR-WAY STOP AFTER I SLAMMED BRAKES TO THE FLOOR. DEALERSHIP REPAIR SHOP CANNOT NEVER FIND ANYTHING WRONG. HAVE HAD IN FOR SERVICE FOR THIS THREE TIMES AND ONLY ERROR SHOWING UP WAS RIGHT FRONT SPEED SENSOR MALFUNCTION BUT UNABLE TO DUPLICATE PROBLEM WHILE IN FOR SERVICE. I LEFT DEALERSHIP AND WITHIN A MILE IT STARTED AGAIN. I KEEP DRIVING THE CAR BUT AM FRUSTRATED BECAUSE THEY CANNOT FIX IT, AND PRAY I DON'T HAVE AN ACCIDENT OR HIT A PEDESTRIAN BECAUSE I CANNOT STOP. BRAKES DO NOT HAVE A PROBLEM AT DRIVING SPEEDS ABOVE 40 MPH. *TR

NHTSA ODI #10329491

54,355 miles · Apr 28, 2010
Engine And Engine Cooling

WHILE DRIVING ON HIGHWAY, CAR BUCKS, SERVICE ENGINE LIGHT COMES ON....EITHER FLASHING OR SOLID. 1) CYLINDER BOLT ON ROCKER #3 PULLED OUT 01/29/2009; 2) LIFTERS FOR CYLINDER #1 COLLAPSED 02/25/2009. TODAY (04/28/2010) CAR IS BACK IN SHOP. DRIVING ON HIGHWAY LAST NIGHT, SAME SYMPTOM. DEALER OFFERED TENTATIVE DIAGNOSIS OF PUL…

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WHILE DRIVING ON HIGHWAY, CAR BUCKS, SERVICE ENGINE LIGHT COMES ON....EITHER FLASHING OR SOLID. 1) CYLINDER BOLT ON ROCKER #3 PULLED OUT 01/29/2009; 2) LIFTERS FOR CYLINDER #1 COLLAPSED 02/25/2009. TODAY (04/28/2010) CAR IS BACK IN SHOP. DRIVING ON HIGHWAY LAST NIGHT, SAME SYMPTOM. DEALER OFFERED TENTATIVE DIAGNOSIS OF PULLED ROCKER ARM IN REAR OF ENGINE. *TR

NHTSA ODI #10327841

Official recalls

6

07V349000 · Fuel System, Gasoline:storage

Aug 8, 2007

ON CERTAIN VEHICLES, VARIATIONS IN THE MANUFACTURING PROCESS OR EXPOSURE TO HIGH AMBIENT TEMPERATURES MAY LEAD TO FRACTURE OF THE FUEL TANK INLET CHECK VALVE (ICV).

Consequence & remedy

Consequence: A FRACTURE MAY ALLOW FUEL VAPORS TO PASS THROUGH AND ALLOW DROPLETS OF FUEL TO ACCUMULATE ON THE SIDE OF THE FUEL TANK. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Remedy: DEALERS WILL REPLACE THE FUEL TANK. THE RECALL WILL BE MAILED IN TWO PHASES WITH THE FIRST PHASE BEGINNING ON DECEMBER 4, 2007. THE SECOND PHASE WILL BE MAILED ON DECEMBER 13, 2007. OWNERS MAY CONTACT BUICK AT 1-866-608-8080; CHEVROLET AT 1-800-630-2438; OR PONTIAC AT 1-800-620-7668. THE VEHICLE POPULATION INCLUDES BUICK RENDEZVOUS AND PONTIAC AZTEK VEHICLE BUILT IN MAY 2003; CHEVROLET VENTURE AND PONTIAC MONTANA VEHICLES BUILT FROM JUNE THROUGH AUGUST 2002; AND ALL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO, AND HAWAII.

04V150000 · Latches/locks/linkages:hatchback/liftgate:lock

Mar 29, 2004

ON CERTAIN SPORT UTILITY VEHICLES, A STRUCTURAL SUPPORT AT THE LATCH ATTACHMENT IN THE REAR LIFTGATE MAY BE INADEQUATE TO RETAIN THE LATCH TO THE LIFTGATE IN CERTAIN SEVERE VEHICLE CRASH EVENTS.

Consequence & remedy

Consequence: IF THE LIFTGATE WERE TO OPEN IN A VEHICLE CRASH, AN OCCUPANT COULD BE EJECTED FROM THE VEHICLE RESULTING IN INCREASED RISK OF PERSONAL INJURY.

Remedy: DEALERS WILL ADD STRUCTURAL REINFORCEMENTS TO THE LIFTGATE IN THE AREA ADJOINING THE LATCH ASSEMBLY. OWNER NOTIFICATION SCHEDULE BEGAN ON JUNE 21, 2004. OWNERS SHOULD CONTACT BUICK AT 1-866-608-8080. THIS IS AN EXPANSION TO A PREVIOUS RECALL (03V211).

03V250000 · Equipment:other:owners/service/other Manual

Jul 15, 2003

CERTAIN MINIVANS, PASSENGER AND SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 225, "CHILD RESTRAINT ANCHORAGE SYSTEM." THE OWNER'S MANUAL DOES NOT EXPLAIN THE MEANING OF THE LOCATION SYMBOLS FOR THE CHILD RESTRAINT LOWER UNIVERSAL ANCHORAGE SYSTEM.

Consequence & remedy

Consequence: THIS DOES NOT MEET THE REQUIREMENTS OF THE STANDARD.

Remedy: OWNERS WILL BE PROVIDED WITH A SUPPLEMENT FOR THEIR OWNER'S MANUAL. THIS SUPPLEMENT DESCRIBES AND SHOWS THE LOCATION SYMBOLS FOR THE CHILD RESTRAINT ANCHORS THAT ARE LOCATED IN THE VEHICLE AND ON THE CHILD RESTRAINT OR BOOSTER CUSHION. OWNER NOTIFICATION BEGAN AUGUST 18, 2003. OWNERS SHOULD CONTACT BUICK AT 1-866-608-8080, CADILLAC AT 1-866-982-2339, CHEVROLET AT 1-800-630-2438, GMC AT 1-866-996-9463, PONTIAC AT 1-800-620-7668, OR OLDSMOBILE AT 1-800-630-6537.

03V052000 · Steering

Feb 20, 2003

IN SOME OF THESE SPORT UTILITY VEHICLES, THE DIAMETER OF THE STEERING COLUMN INTERMEDIATE SHAFT IS TOO SMALL.

Consequence & remedy

Consequence: THIS CONDITION COULD ALLOW THE INTERMEDIATE SHAFT TO SPIN INSIDE THE STEERING COLUMN COUPLING, RESULTING IN LOSS OF STEERING CONTROL OF THE VEHICLE. IF THIS WERE TO HAPPEN WHILE THE VEHICLE IS MOVING, A CRASH COULD RESULTING WITHOUT PRIOR WARNING.

Remedy: DEALERS WILL INSPECT, AND REPLACE IF NECESSARY, THE STEERING COLUMN INTERMEDIATE SHAFT. OWNERS WERE NOTIFIED BY TELEPHONE ON FEBRUARY 7, 2003, WITH A FOLLOW-UP LETTER ON FEBRUARY 11, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BUICK AT 1-800-521-7300 OR PONTIAC AT 1-800-762-2737.

03V051000 · Air Bags:frontal:driver Side:inflator Module

Feb 14, 2003

ON CERTAIN MINI VANS, PASSENGER AND SPORT UTILITY VEHICLES, SOME OF THESE VEHICLES HAVE A DRIVER'S SIDE AIR BAG THAT MAY NOT DEPLOY AS DESIGNED. IN ADDITION, THE AIR BAG INFLATOR COULD RUPTURE.

Consequence & remedy

Consequence: THIS COULD RESULT IN REDUCED CAPABILITY OF THE AIR BAG TO PROTECT THE DRIVER. ALSO IF THE AIR BAG INFLATOR RUPTURED, PIECES OF THE INFLATOR COULD STRIKE AND INJURE THE VEHICLE OCCUPANTS.

Remedy: DEALERS WILL INSPECT, AND IF NECESSARY, INSTALL A NEW DRIVER'S AIR BAG. OWNER NOTIFICATION BEGAN ON MARCH 11, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BUICK AT 1-800-521-7300, CADILLAC AT 1-800-458-8006, CHEVROLET AT 1-800-222-1020, GMC AT 1-800-462-8782, OR PONTIAC AT 1-800-762-2737.

02V222000 · Air Bags:frontal

Aug 9, 2002

CERTAIN PASSENGER, MINI VANS, AND SPORT UTILITY VEHICLES HAVE AN AIR BAG INFLATOR ON THE DRIVER'S SIDE THAT COULD FRACTURE AT A WELD DURING A DEPLOYMENT.

Consequence & remedy

Consequence: PIECES OF THE INFLATOR COULD STRIKE AND INJURE VEHICLE OCCUPANTS AND THE AIR BAG CUSHION WOULD NOT INFLATE FULLY, REDUCING THE CAPABILITY OF THE BAG TO PROTECT THE DRIVER.

Remedy: DEALERS WILL INSPECT, AND REPLACE, IF NECESSARY, THE AIR BAG MODULE ASSEMBLY ON THE DRIVER'S SIDE. OWNER NOTIFICATION BEGAN AUGUST 15, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BUICK AT 1-800-521-7300, CADILLAC AT 1-800-458-8006, CHEVROLET AT 1-800-222-1020, GMC AT 1-800-462-8782, OLDSMOBILE AT 1-800-442-6537, OR PONTIAC AT 1-800-762-2737.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

EA07006 · Fuel Tank Leakage

Opened Apr 18, 2007 · Closed Sep 13, 2007

Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly; Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap

GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.

Additional source detail variants (5)

Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings

GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.

Fuel System, Gasoline

GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.

Fuel System, Gasoline:storage

GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.

Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap

GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.

Fuel System, Gasoline:storage:tank Assembly

GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.

RQ06009 · Fuel Tank Leakage

Opened Dec 14, 2006 · Closed Apr 18, 2007

Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly; Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap

CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.

Additional source detail variants (4)

Fuel System, Gasoline

CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.

Fuel System, Gasoline:storage

CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.

Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap

CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.

Fuel System, Gasoline:storage:tank Assembly

CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.