NHTSA owner reports · September 18, 2026 snapshot.
Suspension complaints
21 reportsClear category filter49,901 miles · Sep 27, 2006
SuspensionCrash
RECEIVED A LETTER FROM BUICK THAT MY 2003 RENDEZVOUS HAS HAD PROBLEMS WITH PREMATURE WEAR OF THE WHEEL BEARINGS. I TOOK MY CAR IN TO BE CHECKED BY THE PLACE I PURCHASED IT (QUALITY AUTO OF WARSAW IN) A WEEK BEFORE RECEIVING THE LETTER BECAUSE I HEARD A LOUD HUMM. WAS TOLD TO BRING IT IN ON 9-8-06 FOR WHEEL BEARING REPLACEMENTS…
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RECEIVED A LETTER FROM BUICK THAT MY 2003 RENDEZVOUS HAS HAD PROBLEMS WITH PREMATURE WEAR OF THE WHEEL BEARINGS. I TOOK MY CAR IN TO BE CHECKED BY THE PLACE I PURCHASED IT (QUALITY AUTO OF WARSAW IN) A WEEK BEFORE RECEIVING THE LETTER BECAUSE I HEARD A LOUD HUMM. WAS TOLD TO BRING IT IN ON 9-8-06 FOR WHEEL BEARING REPLACEMENTS BY SERVICE MANGER MATT DILLEY, BUT ON 9-5-06 MY FRONT PASSENGER TIRE SHEARED THE STUDS OFF AND THE TIRE FLEW OVER THE CAR AT 50 MPH, AND CRASHED INTO A FARMERS FIELD. NOW BUICK STATES IT IS NOT THEIR FAULT AND WILL NOT PAY ME OR MY INSURANCE FOR REPAIRS. *JB
NHTSA ODI #10169376
67,000 miles · Sep 23, 2006
Engine And Engine CoolingService Brakes, HydraulicSuspension
I HAVE AN 03 BUICK RENDEZVOUS AND THE INTAKE MANIFOLD GASKET ($875) WAS IDENTIFY BY THE DEALERSHIP AS THE SOURCE OF THE PROBLEM AT THE SAME TIME MY FRONT HUB BEARINGS WERE FIXED AT JUST OVER $400 BY THE BUICK DEALERSHIP IN NEW JERSEY. THE DEALERSHIP TOOK MY MONEY GLADLY AND LATER THAT DAY I FIND OUT IN THIS FORUM MY VEHICLE SHOU…
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I HAVE AN 03 BUICK RENDEZVOUS AND THE INTAKE MANIFOLD GASKET ($875) WAS IDENTIFY BY THE DEALERSHIP AS THE SOURCE OF THE PROBLEM AT THE SAME TIME MY FRONT HUB BEARINGS WERE FIXED AT JUST OVER $400 BY THE BUICK DEALERSHIP IN NEW JERSEY. THE DEALERSHIP TOOK MY MONEY GLADLY AND LATER THAT DAY I FIND OUT IN THIS FORUM MY VEHICLE SHOULD HAVE BEEN REPAIRED AT NO COST TO ME. I FIND IT HARD TO BELIEVE THE SERVICE MANAGER/DEALERSHIP WERE NOT AWARE OF THIS PROBLEM AND THE NOTICE POSTED BY GM. I FEEL USED AND ABUSE AT THIS POINT AND MY VEHICLE IS STILL HAVE PROBLEMS WITH LEAKING COOLANT/OVERHEATING EVEN AFTER GETTING THE PROBLEM FIXED. ALL I WANT FROM GM IS JUSTICE FOR ALL US WHO WORK HARD EACH DAY AND HAVE CONTINUE TO SUPPORT THEIR COMPANY AND PRODUCTS. I WOULD LIKE TO BE ADDED TO CLASS ACTION LAWSUIT, CAN ANYONE GIVE ME INFORMATION ON GETTING ON THAT TRAIN. I FOUND OTHER CONSUMERS ACROSS THE COUNTRY AND IN CANADA ON THIS WEBSITE WITH THE SAME PROBLEMS HTTP://WWW.TOPIX.NET/FORUM/AUTOS/BUICK-RENDEZVOUS/T1TIK6GQ01P6GHP7D/P3. *NM
NHTSA ODI #10169030
Mileage unknown · Jul 5, 2006
Suspension
2003 RENDEZVOUS MADE A NOISE IN THE FRONT END, MECHANIC DETERMINED THE LEFT AND RIGHT HUB BEARINGS HAD TO BE REPLACED. *TS THE CONSUMER WAS INFORMED THAT THE PROBLEM WAS CONSIDERED A COMMON REPAIR AND WAS NOT COVERED UNDER ANY WARRANTY. *JB
NHTSA ODI #10162620
32,547 miles · Apr 20, 2006
Electrical SystemSuspensionFire
I HAVE HAD ONGOING ELECTRICAL PROBLEMS WITH MY VEHICLE FOR ABOUT A YEAR NOW. IT KEEPS BLOWING THE NUMBER 40 FUSE WHICH CAUSES THE VEHICLE TO LOSE ITS TURN SIGNALS, BREAK LIGHTS, AND EMERGENCY FLASHERS. THE DEALER HAS ATTEMPTED TO FIX THE PROBLEM 3 TIMES SINCE JUNE OF 2005. THE FOURTH TIME THIS HAPPENED A WIRING HARNESS UNDER THE…
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I HAVE HAD ONGOING ELECTRICAL PROBLEMS WITH MY VEHICLE FOR ABOUT A YEAR NOW. IT KEEPS BLOWING THE NUMBER 40 FUSE WHICH CAUSES THE VEHICLE TO LOSE ITS TURN SIGNALS, BREAK LIGHTS, AND EMERGENCY FLASHERS. THE DEALER HAS ATTEMPTED TO FIX THE PROBLEM 3 TIMES SINCE JUNE OF 2005. THE FOURTH TIME THIS HAPPENED A WIRING HARNESS UNDER THE DASHBOARD CAUGHT FIRE WHILE MY WIFE AND A FRIEND OF HERS WERE TRAVELING 350 MILES FROM HOME. IT WAS AT NIGHT, IN THE RAIN, AND ON I-77 IN THE MOUNTAINS OF WEST VIRGINIA. A LOCAL GM DEALER LOOKED AT THE VEHICLE. THEY STATED A SERIOUS FIRE COULD HAVE RESULTED FROM THIS, PARTICULARLY SINCE A 30 AMP FUSE WAS PLACE IN THE #40 POSITION WHICH IS MADE TO TAKE A 15 AMP FUSE. I HAVE ALSO REPLACED BOTH FRONT WHEEL BEARINGS ON THIS VEHICLE ONE WITH UNDER 36,000 MILES AND THE OTHER WITH LESS THAN 50,000 MILES. THE VEHICLE HAS BEEN VERY HARD ON FRONT TIRES. I AM GUESSING DUE TO THE DEFECTIVE BEARINGS. *NM
NHTSA ODI #10155779
42,250 miles · Apr 18, 2006
Power TrainSuspension
I JUST PURCHASE A 2003 BUICK RENDEZVOUS WITH 41,532 MILES ON IT. WITHIN 700 ADDITIONAL MILES A FRONT WHEEL BEARING HAS FAILED. ANY AUTO SHOULD BE ABLE TO LAST TWICE THAT MILEAGE. IS THIS A ONE OF A KIND FAILURE OR HAS BUICK'S QUALITY CONTROL PEOPLE ASLEEP? *JB
NHTSA ODI #10155590
36,000 miles · Feb 10, 2006
Electrical SystemPower TrainSteering
I HAVE HAD SO MANY PROBLEMS WITH MY RENDEZVOUS I FEEL LIKE THE DEALERSHIP HAS HAD MY CAR MORE THAN I HAVE. FOR STARTERS, THE FRONT AND REAR HUB FAILED FOUR TIMES, WITH THE FOURTH ONE STILL NEEDING TO BE REPAIRED AND GM REFUSING TO ADDRESS THE PROBLEM BECAUSE OF THE NUMBER OF MILES ON THE CAR, THE CHECK ENGINE LIGHT STAYS ON INT…
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I HAVE HAD SO MANY PROBLEMS WITH MY RENDEZVOUS I FEEL LIKE THE DEALERSHIP HAS HAD MY CAR MORE THAN I HAVE. FOR STARTERS, THE FRONT AND REAR HUB FAILED FOUR TIMES, WITH THE FOURTH ONE STILL NEEDING TO BE REPAIRED AND GM REFUSING TO ADDRESS THE PROBLEM BECAUSE OF THE NUMBER OF MILES ON THE CAR, THE CHECK ENGINE LIGHT STAYS ON INTERMITTENTLY, THE REAR WIPER STAYS ON AND I HAD TO REMOVE THE FUSE, I HAVE REPLACED THE TIRES THREE TIMES WITH NO EXPLAINATION ON THE UNEVEN EXCESSIVE WEAR, THE POWER STEERING PUMP MAKES LOUD WHINING NOISE AND LEAKS POWER STEERING FLUID WITH NO EXPLAINATION, WINDSHIELD WIPERS CATCH ON EACH OTHER AND I HAVE ON NUMEROUS OCCASSIONS HAD TO STOP THE CAR, GET OUT AND UNTANGLE THEM, HOWEVER, THE DEALER CANNOT DUPLICATE THE PROBLEM, THE REAR AIR COMPRESSOR STILL DOES NOT WORK AFTER BEING REPAIRED TWICE, FUSES BLOW FOR NO REASON. *NM
NHTSA ODI #10150005
38,000 miles · Dec 14, 2005
SteeringSuspension
2003 BUICK RENDEZVOUS LEFT FRONT HUB AND BEARING ASSEMBLY WAS REPLACED AT 36606 MILES. POWER STEERING PUMP REPLACED AT 39933 MILES. *TS A LEAK WAS COMING FROM THE MAIN SEAL ON THE POWER STEERING PUMP THEREFORE IT NEEDED TO BE REPLACED. IN 4/05 ONE OF THE FRONT TIRE HUBS WAS DEFECTIVE CAUSING A LOUD NOISE. ON 11/10/05 THE CONS…
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2003 BUICK RENDEZVOUS LEFT FRONT HUB AND BEARING ASSEMBLY WAS REPLACED AT 36606 MILES. POWER STEERING PUMP REPLACED AT 39933 MILES. *TS A LEAK WAS COMING FROM THE MAIN SEAL ON THE POWER STEERING PUMP THEREFORE IT NEEDED TO BE REPLACED. IN 4/05 ONE OF THE FRONT TIRE HUBS WAS DEFECTIVE CAUSING A LOUD NOISE. ON 11/10/05 THE CONSUMER HAD TO TAKE THE BUICK IN FOR A VARIETY OF REASONS. AGAIN THE CONSUMER WAS HEARING A NOISE BECAUSE BOTH FRONT TIRE HUBS NEEDED TO BE REPLACED. DUE TO THE FACT THAT ONE WAS REPLACED IN 4/05, IT WOULD BE COVERED UNDER THE PARTS WARRANTY. THE CONSUMER INCUR THE COST OF REPLACING ONE HUB. THE CONSUMER CONTACTED OTHER LOCAL GENERAL MOTOR DEALERS TO FIND OUT IF THEY HAD SEEN SIMILAR REPAIRS WITH THIS VEHICLE. THE CONSUMES WAS TOLD THAT THERE HAVE BEEN A LOT OF BUICK RENDEZVOUS AND PONTIAC AZTEC'S COMING IN FOR REPAIR AND NEEDING FRONT AND REAR TIRE HUBS REPLACED. THE CONSUMER WAS TOLD THAT GM WAS WAS GOING TO CHANGE HUB MANUFACTURER TO ALLEVIATE THE PROBLEM. *NM
NHTSA ODI #10146413
Mileage unknown · Nov 9, 2005
SteeringSuspension
DT: THE CONTACT STATED IN APRIL 2004,SHE HEARD A LOUD ROARING NOISE AS VEHICLE ACCELERATED. IT SEEMED TO BE LOUDER AS SHE TURNED THE STEERING WHEEL TO EITHER THE LEFT OR RIGHT. THE DEALERSHIP REPLACED ONE OF THE FRONT TIRE HUBS UNDER WARRANTY. SHE WAS NOT SURE IF IT WAS THE LEFT OR THE RIGHT. JUST RECENTLY SHE HEARD THE SAME…
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DT: THE CONTACT STATED IN APRIL 2004,SHE HEARD A LOUD ROARING NOISE AS VEHICLE ACCELERATED. IT SEEMED TO BE LOUDER AS SHE TURNED THE STEERING WHEEL TO EITHER THE LEFT OR RIGHT. THE DEALERSHIP REPLACED ONE OF THE FRONT TIRE HUBS UNDER WARRANTY. SHE WAS NOT SURE IF IT WAS THE LEFT OR THE RIGHT. JUST RECENTLY SHE HEARD THE SAME NOISE, AND WAS TOLD THAT BOTH FRONT TIRE HUBS NEEDED TO BE REPLACED. ALSO, THE POWER STEERING PUMP WAS REPLACED IN JULY 2005. AFTER HAVING THE POWER STEERING PUMP REPLACED SHE WAS HEARING THE SAME NOISE . THE DEALERSHIP TOLD HER THE PUMP THEY HAD ORIGINALLY PUT ON WAS BAD, AND THEY WERE GOING TO REPLACE IT. THEN, SHE WAS TOLD THEY WOULD HAVE TO REPLACE IT AGAIN BECAUSE THE PUMP WAS LEAKING FLUID.*AK
NHTSA ODI #10142313
1,000 miles · Jul 7, 2005
Engine And Engine CoolingLatches/locks/linkagesParking Brake
TRANSMISSION FAILURE- REPLACED 12/04, WHEEL HUB BEARING FAILURE-REPLACED 06/05, HEATING/AC PROBLEMS SINCE NEW 09/03, BRAKE PROBLEMS SINCE NEW, WINDOW REGULATORS REPLACED 2X'S, HATCH LATCH FAILURE-MULTIPLE, PARKING BRAKE FAILURE 07/04-PRESENT, OVERHEATING 07/04-PRESENT
NHTSA ODI #10127764
48,900 miles · Jun 21, 2005
Suspension
LOUD ROARING, SQUEALING NOISE FROM FRONT OF VEHICLE. WHEEL BEARINGS ARE GOING OUT ON BOTH FRONT WHEELS. I OWN A 2003 BUICK RENDEZVOUS WITH UNDER 49,000 MILES. I CALLED BUICK AND THEY SAID THIS IS THE 1ST TIME & NO ONE ELSE HAS HAD THIS PROBLEM. I CHECKED W/EDMUNDS WEBSITE AND THERE ARE ABOUT 1,000 PEOPLE WHO HAVE HAD THIS PRO…
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LOUD ROARING, SQUEALING NOISE FROM FRONT OF VEHICLE. WHEEL BEARINGS ARE GOING OUT ON BOTH FRONT WHEELS. I OWN A 2003 BUICK RENDEZVOUS WITH UNDER 49,000 MILES. I CALLED BUICK AND THEY SAID THIS IS THE 1ST TIME & NO ONE ELSE HAS HAD THIS PROBLEM. I CHECKED W/EDMUNDS WEBSITE AND THERE ARE ABOUT 1,000 PEOPLE WHO HAVE HAD THIS PROBLEM. PLEASE HELP AS GM WILL NOT SUPPORT THEIR DEFECTIVE PRODUCTS. THIS COULD BE VERY DANGEROUS AS WHEELS COULD BE COME LOOSE AND OR COME OFF THE CAR.
NHTSA ODI #10126036
Official recalls
6Aug 8, 2007
ON CERTAIN VEHICLES, VARIATIONS IN THE MANUFACTURING PROCESS OR EXPOSURE TO HIGH AMBIENT TEMPERATURES MAY LEAD TO FRACTURE OF THE FUEL TANK INLET CHECK VALVE (ICV).
Consequence & remedy
Consequence: A FRACTURE MAY ALLOW FUEL VAPORS TO PASS THROUGH AND ALLOW DROPLETS OF FUEL TO ACCUMULATE ON THE SIDE OF THE FUEL TANK. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Remedy: DEALERS WILL REPLACE THE FUEL TANK. THE RECALL WILL BE MAILED IN TWO PHASES WITH THE FIRST PHASE BEGINNING ON DECEMBER 4, 2007. THE SECOND PHASE WILL BE MAILED ON DECEMBER 13, 2007. OWNERS MAY CONTACT BUICK AT 1-866-608-8080; CHEVROLET AT 1-800-630-2438; OR PONTIAC AT 1-800-620-7668. THE VEHICLE POPULATION INCLUDES BUICK RENDEZVOUS AND PONTIAC AZTEK VEHICLE BUILT IN MAY 2003; CHEVROLET VENTURE AND PONTIAC MONTANA VEHICLES BUILT FROM JUNE THROUGH AUGUST 2002; AND ALL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO, AND HAWAII.
Mar 29, 2004
ON CERTAIN SPORT UTILITY VEHICLES, A STRUCTURAL SUPPORT AT THE LATCH ATTACHMENT IN THE REAR LIFTGATE MAY BE INADEQUATE TO RETAIN THE LATCH TO THE LIFTGATE IN CERTAIN SEVERE VEHICLE CRASH EVENTS.
Consequence & remedy
Consequence: IF THE LIFTGATE WERE TO OPEN IN A VEHICLE CRASH, AN OCCUPANT COULD BE EJECTED FROM THE VEHICLE RESULTING IN INCREASED RISK OF PERSONAL INJURY.
Remedy: DEALERS WILL ADD STRUCTURAL REINFORCEMENTS TO THE LIFTGATE IN THE AREA ADJOINING THE LATCH ASSEMBLY. OWNER NOTIFICATION SCHEDULE BEGAN ON JUNE 21, 2004. OWNERS SHOULD CONTACT BUICK AT 1-866-608-8080. THIS IS AN EXPANSION TO A PREVIOUS RECALL (03V211).
Jul 15, 2003
CERTAIN MINIVANS, PASSENGER AND SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 225, "CHILD RESTRAINT ANCHORAGE SYSTEM." THE OWNER'S MANUAL DOES NOT EXPLAIN THE MEANING OF THE LOCATION SYMBOLS FOR THE CHILD RESTRAINT LOWER UNIVERSAL ANCHORAGE SYSTEM.
Consequence & remedy
Consequence: THIS DOES NOT MEET THE REQUIREMENTS OF THE STANDARD.
Remedy: OWNERS WILL BE PROVIDED WITH A SUPPLEMENT FOR THEIR OWNER'S MANUAL. THIS SUPPLEMENT DESCRIBES AND SHOWS THE LOCATION SYMBOLS FOR THE CHILD RESTRAINT ANCHORS THAT ARE LOCATED IN THE VEHICLE AND ON THE CHILD RESTRAINT OR BOOSTER CUSHION. OWNER NOTIFICATION BEGAN AUGUST 18, 2003. OWNERS SHOULD CONTACT BUICK AT 1-866-608-8080, CADILLAC AT 1-866-982-2339, CHEVROLET AT 1-800-630-2438, GMC AT 1-866-996-9463, PONTIAC AT 1-800-620-7668, OR OLDSMOBILE AT 1-800-630-6537.
Feb 20, 2003
IN SOME OF THESE SPORT UTILITY VEHICLES, THE DIAMETER OF THE STEERING COLUMN INTERMEDIATE SHAFT IS TOO SMALL.
Consequence & remedy
Consequence: THIS CONDITION COULD ALLOW THE INTERMEDIATE SHAFT TO SPIN INSIDE THE STEERING COLUMN COUPLING, RESULTING IN LOSS OF STEERING CONTROL OF THE VEHICLE. IF THIS WERE TO HAPPEN WHILE THE VEHICLE IS MOVING, A CRASH COULD RESULTING WITHOUT PRIOR WARNING.
Remedy: DEALERS WILL INSPECT, AND REPLACE IF NECESSARY, THE STEERING COLUMN INTERMEDIATE SHAFT. OWNERS WERE NOTIFIED BY TELEPHONE ON FEBRUARY 7, 2003, WITH A FOLLOW-UP LETTER ON FEBRUARY 11, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BUICK AT 1-800-521-7300 OR PONTIAC AT 1-800-762-2737.
Feb 14, 2003
ON CERTAIN MINI VANS, PASSENGER AND SPORT UTILITY VEHICLES, SOME OF THESE VEHICLES HAVE A DRIVER'S SIDE AIR BAG THAT MAY NOT DEPLOY AS DESIGNED. IN ADDITION, THE AIR BAG INFLATOR COULD RUPTURE.
Consequence & remedy
Consequence: THIS COULD RESULT IN REDUCED CAPABILITY OF THE AIR BAG TO PROTECT THE DRIVER. ALSO IF THE AIR BAG INFLATOR RUPTURED, PIECES OF THE INFLATOR COULD STRIKE AND INJURE THE VEHICLE OCCUPANTS.
Remedy: DEALERS WILL INSPECT, AND IF NECESSARY, INSTALL A NEW DRIVER'S AIR BAG. OWNER NOTIFICATION BEGAN ON MARCH 11, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BUICK AT 1-800-521-7300, CADILLAC AT 1-800-458-8006, CHEVROLET AT 1-800-222-1020, GMC AT 1-800-462-8782, OR PONTIAC AT 1-800-762-2737.
Aug 9, 2002
CERTAIN PASSENGER, MINI VANS, AND SPORT UTILITY VEHICLES HAVE AN AIR BAG INFLATOR ON THE DRIVER'S SIDE THAT COULD FRACTURE AT A WELD DURING A DEPLOYMENT.
Consequence & remedy
Consequence: PIECES OF THE INFLATOR COULD STRIKE AND INJURE VEHICLE OCCUPANTS AND THE AIR BAG CUSHION WOULD NOT INFLATE FULLY, REDUCING THE CAPABILITY OF THE BAG TO PROTECT THE DRIVER.
Remedy: DEALERS WILL INSPECT, AND REPLACE, IF NECESSARY, THE AIR BAG MODULE ASSEMBLY ON THE DRIVER'S SIDE. OWNER NOTIFICATION BEGAN AUGUST 15, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BUICK AT 1-800-521-7300, CADILLAC AT 1-800-458-8006, CHEVROLET AT 1-800-222-1020, GMC AT 1-800-462-8782, OLDSMOBILE AT 1-800-442-6537, OR PONTIAC AT 1-800-762-2737.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2EA07006 · Fuel Tank Leakage
Opened Apr 18, 2007 · Closed Sep 13, 2007
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly; Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Additional source detail variants (5)
Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage:tank Assembly
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
RQ06009 · Fuel Tank Leakage
Opened Dec 14, 2006 · Closed Apr 18, 2007
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly; Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Additional source detail variants (4)
Fuel System, Gasoline
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Fuel System, Gasoline:storage
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Fuel System, Gasoline:storage:tank Assembly
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
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