NHTSA owner reports · September 18, 2026 snapshot.
Engine And Engine Cooling complaints
53 reportsClear category filter87,000 miles · Oct 21, 2010
Engine And Engine Cooling
OCTOBER 21, 2010, WILLIAMSTOWN, NJ- ENGINE AND ENGINE COOLING SYSTEM AT 51,000 MILES HAD TO CONSTANTLY ADD COOLANT EVERY WEEK; NEVER SAW ANY LEAKS IN THE COOLING SYSTEM. SUV NOW HAS 87,000 MILES, COOLING SYSTEM CONTINUES TO GET VERY HOT, HAD THE THERMOSTAT REPLACED OCT. 8, 2010, ENGINES CONTINUES TO GET VERY HOT IN JUST A 8 MIL…
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OCTOBER 21, 2010, WILLIAMSTOWN, NJ- ENGINE AND ENGINE COOLING SYSTEM AT 51,000 MILES HAD TO CONSTANTLY ADD COOLANT EVERY WEEK; NEVER SAW ANY LEAKS IN THE COOLING SYSTEM. SUV NOW HAS 87,000 MILES, COOLING SYSTEM CONTINUES TO GET VERY HOT, HAD THE THERMOSTAT REPLACED OCT. 8, 2010, ENGINES CONTINUES TO GET VERY HOT IN JUST A 8 MILE DRIVE. ALSO, MOTOR OIL CONTINUES TO SHOW UP IN THE OVERFLOW/COOLANT ADDING CONTAINER. CHECKED COOLING FAN OPERATION AND BOTH FANS ARE WORKING. *TR
NHTSA ODI #10361659
70,311 miles · Sep 1, 2010
Engine And Engine Cooling
TL* THE CONTACT OWNS A 2003 BUICK RENDEZVOUS. THE CONTACT STATED THAT THEY HAVE HAD THREE OF THE FOUR CYLINDER'S REPLACED ON THE VEHICLE. THE CARMAX DEALERSHIP WERE THE VEHICLE WAS PURCHASED HONORED THE EXTENDED WARRANTY ON THE FIRST TWO CYLINDERS, BUT THE VEHICLE WAS NO LONGER COVERED BY THE WARRANTY. THE CONTACT TOOK THE VEHIC…
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TL* THE CONTACT OWNS A 2003 BUICK RENDEZVOUS. THE CONTACT STATED THAT THEY HAVE HAD THREE OF THE FOUR CYLINDER'S REPLACED ON THE VEHICLE. THE CARMAX DEALERSHIP WERE THE VEHICLE WAS PURCHASED HONORED THE EXTENDED WARRANTY ON THE FIRST TWO CYLINDERS, BUT THE VEHICLE WAS NO LONGER COVERED BY THE WARRANTY. THE CONTACT TOOK THE VEHICLE TO A BUICK DEALER WHO STATED THAT THE CYLINDER FAILURE WAS A KNOWN ISSUE AND THAT THE CONTACT WOULD NEED TO REPLACE THE ENGINE. THE CONTACT STATED THAT THE ALL WHEEL DRIVE AND ANTI-LOCK BRAKE LIGHTS HAVE BEEN GOING ON/OFF SINCE THE VEHICLE WAS PURCHASED. THE FAILURE MILEAGE WAS 70311 AND THE CURRENT MILEAGE WAS 105000.
NHTSA ODI #10353384
79,000 miles · Jun 11, 2010
Engine And Engine CoolingService Brakes, Hydraulic
LOSING OIL AND WATER EVERYDAY TEMP. GAUGE SHOWING HOT. NOW TRAC AND ANTI BRAKE LIGHT COMES ON. BRAKE PEDAL IS GOT A JUMPING MOVEMENT. WE GOT OUR 2003 BUICK RENDEZVOUS A COUPLE YEARS AGO. *TR
NHTSA ODI #10335865
54,355 miles · Apr 28, 2010
Engine And Engine Cooling
WHILE DRIVING ON HIGHWAY, CAR BUCKS, SERVICE ENGINE LIGHT COMES ON....EITHER FLASHING OR SOLID. 1) CYLINDER BOLT ON ROCKER #3 PULLED OUT 01/29/2009; 2) LIFTERS FOR CYLINDER #1 COLLAPSED 02/25/2009. TODAY (04/28/2010) CAR IS BACK IN SHOP. DRIVING ON HIGHWAY LAST NIGHT, SAME SYMPTOM. DEALER OFFERED TENTATIVE DIAGNOSIS OF PUL…
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WHILE DRIVING ON HIGHWAY, CAR BUCKS, SERVICE ENGINE LIGHT COMES ON....EITHER FLASHING OR SOLID. 1) CYLINDER BOLT ON ROCKER #3 PULLED OUT 01/29/2009; 2) LIFTERS FOR CYLINDER #1 COLLAPSED 02/25/2009. TODAY (04/28/2010) CAR IS BACK IN SHOP. DRIVING ON HIGHWAY LAST NIGHT, SAME SYMPTOM. DEALER OFFERED TENTATIVE DIAGNOSIS OF PULLED ROCKER ARM IN REAR OF ENGINE. *TR
NHTSA ODI #10327841
65,373 miles · Apr 7, 2010
Engine And Engine CoolingFire
TL*THE CONTACT OWNS A 2003 BUICK RENDEZVOUS. THE CONTACT STARTED THE VEHICLE AND THE HEATER WAS ACTIVATED WITH A BURNING ODOR. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER. THE FAILURE WAS CONTRIBUTED TO A MELTED CABLE CONNECTED TO THE HEATER AND THE AIR CONDITIONER. THE TECHNICIAN REPLACED THE HEATER MODULE AND CABLE. THE MANU…
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TL*THE CONTACT OWNS A 2003 BUICK RENDEZVOUS. THE CONTACT STARTED THE VEHICLE AND THE HEATER WAS ACTIVATED WITH A BURNING ODOR. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER. THE FAILURE WAS CONTRIBUTED TO A MELTED CABLE CONNECTED TO THE HEATER AND THE AIR CONDITIONER. THE TECHNICIAN REPLACED THE HEATER MODULE AND CABLE. THE MANUFACTURER WAS NOTIFIED AND STATED THAT THERE WERE NO RECALLS AND WAS UNABLE TO PROVIDE FURTHER ASSISTANCE. THE CURRENT MILEAGE WAS 65,500. THE FAILURE MILEAGE WAS 65,373.
NHTSA ODI #10324292
Mileage unknown · Feb 18, 2010
Electronic Stability Control (esc)Engine And Engine Cooling
1ST TIME: DRIVING INTO PORTLAND, OR. WHEN ENGINE STARTED TO MAKE A AWFUL NOISE BY THE TIME I FOUND A DEALER THE SOUND WAS AWFUL. THE DEALER SAID THAT I HAD 1 PUSH ROD JAMMED AND LOCKED UP. IT WAS REPLACED. 2ND.TIME 1 YEAR TO THE MONTH IT HAPPENED AGAIN. TOOK TO DEALER AND #4 LOCKED UP AND BENT. THE DEALER SAID THIS IS BECOMING…
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1ST TIME: DRIVING INTO PORTLAND, OR. WHEN ENGINE STARTED TO MAKE A AWFUL NOISE BY THE TIME I FOUND A DEALER THE SOUND WAS AWFUL. THE DEALER SAID THAT I HAD 1 PUSH ROD JAMMED AND LOCKED UP. IT WAS REPLACED. 2ND.TIME 1 YEAR TO THE MONTH IT HAPPENED AGAIN. TOOK TO DEALER AND #4 LOCKED UP AND BENT. THE DEALER SAID THIS IS BECOMING A COMMON ITEM WITH THIS CAR. IT SEEMS THAT BECAUSE OF THE ALUMINUM BLOCK EXPANDS AND RETRACKS WHEN IT IS HOT THAT THE BOLT USED TO PUSH THE ROD COMES LOOSE AND CAUSES THE ROD THE FINELLY BEND. I CHECK WITH ANOTHER REPAIR SHOP AND THEY HAD, HAD 2 IN THE LAST YEAR. I WAS TOLD THIS WILL CONTINUE TO HAPPEN UNTIL I REPLACE ALL RODS. AT WHICH TIME THEY WILL PUT IN NEW BOLTS WITH LOCK TIGHT SO THEY WILL NOT COME LOOSE.SO FAR I HAVE BEEN LUCKY THAT ONLY ONE AT A TIME HAS GOOD. IF TWO HAD GONE OUT THEY SAID I PROBABLY WOULD HAVE LOST CONTROL OF THE CAR. AS IT WOULD LOCK UP. *TR
NHTSA ODI #10311660
80,565 miles · Jul 20, 2009
Electrical SystemEngine And Engine Cooling
2003 BUICK RENDEZVOUS. I BOUGHT THIS CAR FOR $8200 ONE MONTH AGO. THE CAR HAD ONLY 78,000 BUT NOW HAS 81,000. IN ONE MONTH'S TIME AND 3000 MILES WE HAVE HAD TO REPLACE THE BRAKES, THE MUFFLER, THE PLUGS AND WIRES, AS WELL AS THE COIL PACK. NOW WE HAVE A BIG PROBLEM! ANTIFREEZE SMELL, KNOCKING IN THE ENGINE... LIKE ALL OTHER…
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2003 BUICK RENDEZVOUS. I BOUGHT THIS CAR FOR $8200 ONE MONTH AGO. THE CAR HAD ONLY 78,000 BUT NOW HAS 81,000. IN ONE MONTH'S TIME AND 3000 MILES WE HAVE HAD TO REPLACE THE BRAKES, THE MUFFLER, THE PLUGS AND WIRES, AS WELL AS THE COIL PACK. NOW WE HAVE A BIG PROBLEM! ANTIFREEZE SMELL, KNOCKING IN THE ENGINE... LIKE ALL OTHER COMPLAINTS, IT LOOKS LIKE THIS IS GOING TO BE ANOTHER 2003 RENDEZVOUS WITH A BLOWN HEAD GASKET. I HAVE BEEN RESEARCHING THIS ONLINE AND HAVE FOUND OVER 300 DIFFERENT COMPLAINTS FOR THE EXACT GASKET PROBLEM. WHAT CAN WE DO? THE FAILURE INFO: THE CAR IS JUMPING AT IDLE AND AT LOW SPEEDS EVERY TIME IT'S DRIVEN. IT'S NOW MAKING A KNOCKING NOISE THAT KNOCKS QUICKER THE MORE YOU SPEED UP. THE KNOCK IS SO LOUD NOW THAT THE ONLY PLACE IT IS BEING DRIVEN IS TO A REPAIR SHOP FOR WHAT WE ARE SURE IS ANOTHER HEAD GASKETS, LIKE SO MANY OTHERS HAVE HAD REPLACED WITH THIS PARTICULAR MODEL. *TR
NHTSA ODI #10277402
140,000 miles · Apr 30, 2009
Engine And Engine CoolingVisibilityFire
TL*THE CONTACT OWNS A 2003 BUICK RENDEZVOUS. THE CONTACT STATED THAT HER VEHICLE STALLS AND SHUTS OFF AT ALL TIMES. THE VEHICLE ALSO SMOKES A LOT AND THE GASKET OVERHEATED. IN ADDITION, THE DRIVER'S SIDE WINDOW DROPPED DOWN INTO THE DOOR. THE BUICK DEALER HAS HAD THE VEHICLE FOR OVER A WEEK MAKING REPAIRS. THE DEALER STATED…
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TL*THE CONTACT OWNS A 2003 BUICK RENDEZVOUS. THE CONTACT STATED THAT HER VEHICLE STALLS AND SHUTS OFF AT ALL TIMES. THE VEHICLE ALSO SMOKES A LOT AND THE GASKET OVERHEATED. IN ADDITION, THE DRIVER'S SIDE WINDOW DROPPED DOWN INTO THE DOOR. THE BUICK DEALER HAS HAD THE VEHICLE FOR OVER A WEEK MAKING REPAIRS. THE DEALER STATED THAT DIFFERENT FAILURES KEEP ARISING, SUCH AS THE AIR MAST FLOW SENSOR HAD TO BE CHANGED TWICE, ALONG WITH THE WATER PUMP, TIMING BELT, AND NEW THERMOSTATS WERE INSTALLED. THE REPAIR COULD POSSIBLY COST MORE THAN $2,000. THE VIN WAS UNKNOWN. THE FAILURE MILEAGE WAS 140,000.
NHTSA ODI #10267337
38,000 miles · Apr 19, 2009
Engine And Engine Cooling
AT 38,000 MILES , WAS TOLD BY MY SERVICE MAN THAT I HAD SMALL HEAD GASKET AND INTAKE MANIFOLD LEAKS RESULTING IN COOLANT LOSS. WAS TOLD REPAIR WOULD BE ABOUT $700, AND IF THE LEAKS GOT WORSE IT COULD JUMP THE BILL UP TO 3,200 DOLLARS. CONTACTED THE DEALER ABOUT THIS PROBLEM, THEY KIND OF CHUCKLED AND WERE VERY AWARE OF THE PROBL…
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AT 38,000 MILES , WAS TOLD BY MY SERVICE MAN THAT I HAD SMALL HEAD GASKET AND INTAKE MANIFOLD LEAKS RESULTING IN COOLANT LOSS. WAS TOLD REPAIR WOULD BE ABOUT $700, AND IF THE LEAKS GOT WORSE IT COULD JUMP THE BILL UP TO 3,200 DOLLARS. CONTACTED THE DEALER ABOUT THIS PROBLEM, THEY KIND OF CHUCKLED AND WERE VERY AWARE OF THE PROBLEM BUT AS OF 4/19/09 THERE IS NO RECALL. FROM INTERNET RESEARCH THIS IS A VERY COMMON PROBLEM WITH THIS CAR. LOOKING AT ALL THE COMPLAINTS ON THIS SITE, IT SHOWS IT IS A VERY COMMON PROBLEM. GM IS NEGLECTING THEIR RESPONSIBILITIES BY NOT DOING A RECALL. SOMETHING NEEDS TO BE DONE ABOUT THIS.*TR
NHTSA ODI #10266006
55,000 miles · Feb 17, 2009
Engine And Engine Cooling
BOUGHT THE CAR APROX. 3 YEARS AGO,A 2003 BUICK RENDEZVOUS WITH 30,000 MILES ON IT,IT NOW HAS APROX.60,000 MILES ON IT. WITHIN THE LAST YEAR [ 2008 ] IT HAS STARTED LOOSING COOLANT,NOT EXTERNALLY,HAVING TO REFILL OVERFLOW TANK EVERY 1,500 TO 2,000 MILES,WE HAVE THE VEHICLE SERVICED EVERY 3,000 MILES,USING PURE SYNTHETIC,WITH THE …
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BOUGHT THE CAR APROX. 3 YEARS AGO,A 2003 BUICK RENDEZVOUS WITH 30,000 MILES ON IT,IT NOW HAS APROX.60,000 MILES ON IT. WITHIN THE LAST YEAR [ 2008 ] IT HAS STARTED LOOSING COOLANT,NOT EXTERNALLY,HAVING TO REFILL OVERFLOW TANK EVERY 1,500 TO 2,000 MILES,WE HAVE THE VEHICLE SERVICED EVERY 3,000 MILES,USING PURE SYNTHETIC,WITH THE AMOUNT OF UPPER ENGINE GASKET FAILURES ,APPARENTLY CAUSED BY ANTIFREEZE DETERATING HEAD AND INTAKE MANIFOLD GASKETS,ENDING IN CATASTROPHIC GASKET FAILURE,AND MOST OF THE COOLANT IN OIL,AND THE ONLY REPAIR IS REPLACING DEFECTIVE GASKET,WHERE AS THE PROPER REPAIR WOULD BE FOR THE WHOLE ENGINE TO BE REPLACED,HAS THERE BEEN A RECALL OR CLASS ACTION TAKEN HERE IN THE U.S. I KNOW CANADA HAS, I AM CONCERNED BECAUSE MY ENGINE NOW HAS A BOTTOM END RATTLE,IE THE CRANKSHAFT AND OR CONNECTING ROD BEARINGS WORN, I HAVE DONE AUTO MECHANIC WORK FOR 30 YEARS AND I KNOW THIS IS A SIGN OF PREMATURE WARE,THEN ENGINE FAILURE,AND I FEEL G.M. SHOULD BE 100% RESPONSIBLE FOR ENGINE REPLACEMENT,PLEASE ADVISE. *TR
NHTSA ODI #10259077
Official recalls
6Aug 8, 2007
ON CERTAIN VEHICLES, VARIATIONS IN THE MANUFACTURING PROCESS OR EXPOSURE TO HIGH AMBIENT TEMPERATURES MAY LEAD TO FRACTURE OF THE FUEL TANK INLET CHECK VALVE (ICV).
Consequence & remedy
Consequence: A FRACTURE MAY ALLOW FUEL VAPORS TO PASS THROUGH AND ALLOW DROPLETS OF FUEL TO ACCUMULATE ON THE SIDE OF THE FUEL TANK. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Remedy: DEALERS WILL REPLACE THE FUEL TANK. THE RECALL WILL BE MAILED IN TWO PHASES WITH THE FIRST PHASE BEGINNING ON DECEMBER 4, 2007. THE SECOND PHASE WILL BE MAILED ON DECEMBER 13, 2007. OWNERS MAY CONTACT BUICK AT 1-866-608-8080; CHEVROLET AT 1-800-630-2438; OR PONTIAC AT 1-800-620-7668. THE VEHICLE POPULATION INCLUDES BUICK RENDEZVOUS AND PONTIAC AZTEK VEHICLE BUILT IN MAY 2003; CHEVROLET VENTURE AND PONTIAC MONTANA VEHICLES BUILT FROM JUNE THROUGH AUGUST 2002; AND ALL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO, AND HAWAII.
Mar 29, 2004
ON CERTAIN SPORT UTILITY VEHICLES, A STRUCTURAL SUPPORT AT THE LATCH ATTACHMENT IN THE REAR LIFTGATE MAY BE INADEQUATE TO RETAIN THE LATCH TO THE LIFTGATE IN CERTAIN SEVERE VEHICLE CRASH EVENTS.
Consequence & remedy
Consequence: IF THE LIFTGATE WERE TO OPEN IN A VEHICLE CRASH, AN OCCUPANT COULD BE EJECTED FROM THE VEHICLE RESULTING IN INCREASED RISK OF PERSONAL INJURY.
Remedy: DEALERS WILL ADD STRUCTURAL REINFORCEMENTS TO THE LIFTGATE IN THE AREA ADJOINING THE LATCH ASSEMBLY. OWNER NOTIFICATION SCHEDULE BEGAN ON JUNE 21, 2004. OWNERS SHOULD CONTACT BUICK AT 1-866-608-8080. THIS IS AN EXPANSION TO A PREVIOUS RECALL (03V211).
Jul 15, 2003
CERTAIN MINIVANS, PASSENGER AND SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 225, "CHILD RESTRAINT ANCHORAGE SYSTEM." THE OWNER'S MANUAL DOES NOT EXPLAIN THE MEANING OF THE LOCATION SYMBOLS FOR THE CHILD RESTRAINT LOWER UNIVERSAL ANCHORAGE SYSTEM.
Consequence & remedy
Consequence: THIS DOES NOT MEET THE REQUIREMENTS OF THE STANDARD.
Remedy: OWNERS WILL BE PROVIDED WITH A SUPPLEMENT FOR THEIR OWNER'S MANUAL. THIS SUPPLEMENT DESCRIBES AND SHOWS THE LOCATION SYMBOLS FOR THE CHILD RESTRAINT ANCHORS THAT ARE LOCATED IN THE VEHICLE AND ON THE CHILD RESTRAINT OR BOOSTER CUSHION. OWNER NOTIFICATION BEGAN AUGUST 18, 2003. OWNERS SHOULD CONTACT BUICK AT 1-866-608-8080, CADILLAC AT 1-866-982-2339, CHEVROLET AT 1-800-630-2438, GMC AT 1-866-996-9463, PONTIAC AT 1-800-620-7668, OR OLDSMOBILE AT 1-800-630-6537.
Feb 20, 2003
IN SOME OF THESE SPORT UTILITY VEHICLES, THE DIAMETER OF THE STEERING COLUMN INTERMEDIATE SHAFT IS TOO SMALL.
Consequence & remedy
Consequence: THIS CONDITION COULD ALLOW THE INTERMEDIATE SHAFT TO SPIN INSIDE THE STEERING COLUMN COUPLING, RESULTING IN LOSS OF STEERING CONTROL OF THE VEHICLE. IF THIS WERE TO HAPPEN WHILE THE VEHICLE IS MOVING, A CRASH COULD RESULTING WITHOUT PRIOR WARNING.
Remedy: DEALERS WILL INSPECT, AND REPLACE IF NECESSARY, THE STEERING COLUMN INTERMEDIATE SHAFT. OWNERS WERE NOTIFIED BY TELEPHONE ON FEBRUARY 7, 2003, WITH A FOLLOW-UP LETTER ON FEBRUARY 11, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BUICK AT 1-800-521-7300 OR PONTIAC AT 1-800-762-2737.
Feb 14, 2003
ON CERTAIN MINI VANS, PASSENGER AND SPORT UTILITY VEHICLES, SOME OF THESE VEHICLES HAVE A DRIVER'S SIDE AIR BAG THAT MAY NOT DEPLOY AS DESIGNED. IN ADDITION, THE AIR BAG INFLATOR COULD RUPTURE.
Consequence & remedy
Consequence: THIS COULD RESULT IN REDUCED CAPABILITY OF THE AIR BAG TO PROTECT THE DRIVER. ALSO IF THE AIR BAG INFLATOR RUPTURED, PIECES OF THE INFLATOR COULD STRIKE AND INJURE THE VEHICLE OCCUPANTS.
Remedy: DEALERS WILL INSPECT, AND IF NECESSARY, INSTALL A NEW DRIVER'S AIR BAG. OWNER NOTIFICATION BEGAN ON MARCH 11, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BUICK AT 1-800-521-7300, CADILLAC AT 1-800-458-8006, CHEVROLET AT 1-800-222-1020, GMC AT 1-800-462-8782, OR PONTIAC AT 1-800-762-2737.
Aug 9, 2002
CERTAIN PASSENGER, MINI VANS, AND SPORT UTILITY VEHICLES HAVE AN AIR BAG INFLATOR ON THE DRIVER'S SIDE THAT COULD FRACTURE AT A WELD DURING A DEPLOYMENT.
Consequence & remedy
Consequence: PIECES OF THE INFLATOR COULD STRIKE AND INJURE VEHICLE OCCUPANTS AND THE AIR BAG CUSHION WOULD NOT INFLATE FULLY, REDUCING THE CAPABILITY OF THE BAG TO PROTECT THE DRIVER.
Remedy: DEALERS WILL INSPECT, AND REPLACE, IF NECESSARY, THE AIR BAG MODULE ASSEMBLY ON THE DRIVER'S SIDE. OWNER NOTIFICATION BEGAN AUGUST 15, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BUICK AT 1-800-521-7300, CADILLAC AT 1-800-458-8006, CHEVROLET AT 1-800-222-1020, GMC AT 1-800-462-8782, OLDSMOBILE AT 1-800-442-6537, OR PONTIAC AT 1-800-762-2737.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2EA07006 · Fuel Tank Leakage
Opened Apr 18, 2007 · Closed Sep 13, 2007
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly; Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Additional source detail variants (5)
Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage:tank Assembly
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
RQ06009 · Fuel Tank Leakage
Opened Dec 14, 2006 · Closed Apr 18, 2007
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly; Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Additional source detail variants (4)
Fuel System, Gasoline
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Fuel System, Gasoline:storage
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Fuel System, Gasoline:storage:tank Assembly
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
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