NHTSA owner reports · September 18, 2026 snapshot.
Service Brakes, Hydraulic complaints
41 reportsClear category filter27,000 miles · Apr 12, 2006
Power TrainService Brakes, Hydraulic
TWO SAFETY RELATED ISSUES WITH MY 2002 BUICK RENDEZVOUS CXL. THE FRONT HUB ABS SENSORS FAILED AT 51,000 MILES (LEFT SIDE) AND 58,500 MILES (RIGHT SIDE). DIFFICULT TO DIAGNOSE THE PROBLEM UNTIL ACTUAL FAILURE AND ERROR CODE. MEANWHILE, THE BRAKES ARE VERY ERRATIC AT LOW SPEEDS. OFTEN LONG STOPPING DISTANCE WHILE THE PEDAL PUL…
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TWO SAFETY RELATED ISSUES WITH MY 2002 BUICK RENDEZVOUS CXL. THE FRONT HUB ABS SENSORS FAILED AT 51,000 MILES (LEFT SIDE) AND 58,500 MILES (RIGHT SIDE). DIFFICULT TO DIAGNOSE THE PROBLEM UNTIL ACTUAL FAILURE AND ERROR CODE. MEANWHILE, THE BRAKES ARE VERY ERRATIC AT LOW SPEEDS. OFTEN LONG STOPPING DISTANCE WHILE THE PEDAL PULSATES SEVERELY. VEHICLE PULLS SEVERELY TO ONE SIDE. DEALER REPLACED A WHEEL HUB THE FIRST TIME IT HAPPENED. THEY REWIRED THE ABS SENSOR ON THE OTHER FRONT WHEEL THE SECOND TIME. IT WAS CORRECTED WHEN FINALLY DIAGNOSED BUT, PARTICULARLY WITH THE FIRST INCIDENT, WE HAD TO DRIVE THE CAR WITH UNSAFE BRAKES UNTIL THE ERROR CODE WOULD REGISTER AND THE DEALER WOULD PERFORM THE REPAIRS. SECOND ISSUE INVOLVES THE AWD REAR AXLE ASSEMBLY. MOANING NOISES START IN THE REAR END, ESPECIALLY IN LOW SPEED TURNS SUCH AS PARKING LOT MANEUVERS. OCCURRENCE INCREASES IN SEVERITY AND FREQUENCY FAIRLY QUICKLY. THE REAR AXLE ASSEMBLY HAS BEEN REPLACED TWICE BY THE DEALER. ONCE AT 27,000 MILES AND ONCE AT 55,000 MILES. THIS IS A $3,000+ REPAIR AND IS NO LONGER COVERED BY WARRANTY. WHY DOES THE REAR DRIVE AXLE CONTINUE TO FAIL? IF IT SHOULD FAIL CATASTROPHICALLY, IT WILL POSE A SAFETY ISSUE, ESPECIALLY IF HIGHWAY SPEEDS ARE INVOLVED AND THE VEHICLE BECOMES UNSTABLE. NOT ONLY IS SAFETY INVOLVED BUT THE VERY HIGH COST OF REPLACEMENT IS UNACCEPTABLE IF IT HAPPENS AGAIN. *JB
NHTSA ODI #10155212
26,560 miles · Feb 27, 2006
Service Brakes, HydraulicSuspension
DT*: THE CONTACT STATED THERE WAS A SLIGHT THUMPING NOISE IN THE DRIVER SIDE FRONT TIRE AREA AT ANY SPEED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT REPAIR SHOP TO HAVE THE TIRES ROTATED. THE REPAIR SHOP DETERMINED THE DRIVER SIDE WHEEL BEARING HAD SIGNIFICANT PLAY AND NEEDED TO BE REPLACED. ALSO, THE REPAIR SHOP DETERMINED TH…
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DT*: THE CONTACT STATED THERE WAS A SLIGHT THUMPING NOISE IN THE DRIVER SIDE FRONT TIRE AREA AT ANY SPEED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT REPAIR SHOP TO HAVE THE TIRES ROTATED. THE REPAIR SHOP DETERMINED THE DRIVER SIDE WHEEL BEARING HAD SIGNIFICANT PLAY AND NEEDED TO BE REPLACED. ALSO, THE REPAIR SHOP DETERMINED THE REAR BRAKE PADS WERE COMPLETELY WORN AND NEEDED TO BE REPLACED. UPDATED 3/20/2006 - THE ROTORS WERE ALSO REPLACED. *NM
NHTSA ODI #10151278
34,442 miles · Jan 3, 2006
Service Brakes, HydraulicSteering
AT A SLOW TURNING SPEED THE BRAKES GIVE OUT AND YOU HAVE TO RE-PUMP THE BRAKES FOR THE BRAKES TO WORK AGAIN . ALSO WHEN YOU MAKE A TURN IT SOUNDS LIKE SOMTHING IS STRAINING ( SOUNDS LIKE A BUNCH OF DYING COWS ARE UNDER THE HOOD OF THE CAR ) HAD THE CAR IN TWICE AND WAS TOLD I AM TURNING THE CAR TO HARD AND THERE IS NOTHING WRO…
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AT A SLOW TURNING SPEED THE BRAKES GIVE OUT AND YOU HAVE TO RE-PUMP THE BRAKES FOR THE BRAKES TO WORK AGAIN . ALSO WHEN YOU MAKE A TURN IT SOUNDS LIKE SOMTHING IS STRAINING ( SOUNDS LIKE A BUNCH OF DYING COWS ARE UNDER THE HOOD OF THE CAR ) HAD THE CAR IN TWICE AND WAS TOLD I AM TURNING THE CAR TO HARD AND THERE IS NOTHING WRONG WITH THE BRAKES ! I HAVE ALMOST HAD TWO ACCIDENTS BECAUSE OF THE BRAKES AND THE MOANING UNDER THE HOOD OF THE CAR IS GETTING WORSE .THIS HAS BEEN GOING ON SINCE THEY END OF APRIL 2005. *JB
NHTSA ODI #10146736
Mileage unknown · Sep 16, 2005
Service Brakes, Hydraulic
2002 BUICK RENDEZVOUS DEVELOPED PROBLEMS WITH THE BRAKE SYSTEM.***NO ANSWER REQUIRED***.*MR THE CONSUMER HEARD A GRINDING NOISE AND FELT A VIBRATION WHEN BRAKING. THE VEHICLE WAS TAKEN TO THE DEALER. THE TECHNICIAN STATED THE HE ALSO HEARD A SLIGHT NOISE IN FELT THE VIBRATION BUT THE COMPUTER DIDN'T DETECT A FAILURE. HE BELI…
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2002 BUICK RENDEZVOUS DEVELOPED PROBLEMS WITH THE BRAKE SYSTEM.***NO ANSWER REQUIRED***.*MR THE CONSUMER HEARD A GRINDING NOISE AND FELT A VIBRATION WHEN BRAKING. THE VEHICLE WAS TAKEN TO THE DEALER. THE TECHNICIAN STATED THE HE ALSO HEARD A SLIGHT NOISE IN FELT THE VIBRATION BUT THE COMPUTER DIDN'T DETECT A FAILURE. HE BELIEVES THE PROBLEM MAY BE A FAULTY ABS SENSOR. *NM
NHTSA ODI #10137755
76,000 miles · Aug 30, 2005
Service Brakes, Hydraulic
ANTI-LOCK BRAKES ACTIVATE AT LOW SPEEDS. BASICALLY THE SAME THING THAT IS STATED WITH THE NEW RECALL FOR GMC! WHEN I UNPLUG THE SENSOR AND PLUG IT BACK IN THE PROBLEM GOES AWAY FOR A DAY, THEN THE PROBLEM LASTS FOR SEVERAL DAYS UNTIL THE SENSOR IS UNPLUGGED AGAIN. *JB
NHTSA ODI #10134808
22,000 miles · Dec 8, 2004
Service Brakes, Hydraulic
WEIRD NOISE COMING FROM BACK WHEELS. DEALER FOUND THAT REAR BRAKE PADS WERE WORN DOWN TO ROTORS. VEHICLE HAD 22,000 MILES. DEALER FIXED REAR BRAKES UNDER WARANTEE AND RESURFACED FRONT BRAKE ROTORS. DEALER INDICATED THAT THIS WAS A PROBLEM THEY HAD BEEN SEEING ON THE BUICK RONDEZVOIS'. I THOUGHT THIS WAS VERY UNSAFE.*AK
NHTSA ODI #10102403
51,000 miles · Aug 6, 2004
Service Brakes, Hydraulic
2002 BUICK RENDEZVOUS - BRAKE FAILURE NEEDED NEW WHEEL BEARINGS AT 45000 MILES ONLY ON ONE SIDE... COST TO REPAIR 679.00..... GM NOT RESPONSIVE. NOW A/C LEAK IN A 2 YEAR OLD CAR!*AK
NHTSA ODI #10086300
62,500 miles · Aug 5, 2004
Electrical SystemEquipmentService Brakes, Hydraulic
THE CONSUMER STATED THE HORN WOULD BLOW AND THE RADIO WOULD COME ON FOR NO REASON. THE CONSUMER TOOK THE VEHICLE TO THE DEALERSHIP FOR INSPECTION; HOWEVER THE MECHANIC COULD NOT DUPLICATE THE PROBLEM. *AK THE CONSUMER HAD TAKEN THE VEHICLE TO ANOTHER DEALER AND THEY FIXED THE MODULE THE SAME DAY. THERE HAS BEEN NO OTHER PR…
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THE CONSUMER STATED THE HORN WOULD BLOW AND THE RADIO WOULD COME ON FOR NO REASON. THE CONSUMER TOOK THE VEHICLE TO THE DEALERSHIP FOR INSPECTION; HOWEVER THE MECHANIC COULD NOT DUPLICATE THE PROBLEM. *AK THE CONSUMER HAD TAKEN THE VEHICLE TO ANOTHER DEALER AND THEY FIXED THE MODULE THE SAME DAY. THERE HAS BEEN NO OTHER PROBLEM. CURRENTLY THE VEHICLE IS IN SECURITY MODE. THE CONSUMER WAS UNABLE TO OPEN THE WINDOWS AND THE REAR DOORS. *SC THE CONSUMER NOTICED THE FLOOR MATS WERE DISCOLORED , IT WAS DETERMINED THAT THE AIR CONDITION SYSTEM HAD MALFUNCTIONED. THERE WAS A SCREECHING NOISE IN THE STEERING COLUMN, BUT NO PROBLEM WAS FOUND. THE LEFT FRONT HUB AND BEARING WAS REPLACED THE BRAKES WERE REPLACED.*JB
NHTSA ODI #10079947
47,090 miles · Jul 13, 2004
Service Brakes, Hydraulic
CONSUMER COMPLAINED ABOUT BRAKE PADS WEARING OUT EXCESSIVELY. VEHICLE AT THE DEALER SHOP HAVING BOTH REAR BRAKE PADS REPLACED DUE TO A GRINDING NOISE WHEN THE BREAK PEDAL WAS BEING APPLIED. *AK
NHTSA ODI #10081813
41,197 miles · Jun 30, 2004
Service Brakes, Hydraulic
WHEN CHANGING THE OIL TO OUR 2002 BUICK RENDEZVOUS, MY HUSBAND FOUND BUBBLES IN BOTH FRONT BRAKE LINES. WE TOOK THE VEHICLE TO BOB MYERS BUICK DEALERSHIP IN OUR HOME TOWN OF ANDERSON, IN AND WAS TOLD THE SERVICE DEPARTMENT INSPECTED THE BRAKE SYSTEM AND FOUND ALL RUBBER COMPONENTS DAMAGED DUE TO POSSIBLE FLUID CONTAMINATION. …
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WHEN CHANGING THE OIL TO OUR 2002 BUICK RENDEZVOUS, MY HUSBAND FOUND BUBBLES IN BOTH FRONT BRAKE LINES. WE TOOK THE VEHICLE TO BOB MYERS BUICK DEALERSHIP IN OUR HOME TOWN OF ANDERSON, IN AND WAS TOLD THE SERVICE DEPARTMENT INSPECTED THE BRAKE SYSTEM AND FOUND ALL RUBBER COMPONENTS DAMAGED DUE TO POSSIBLE FLUID CONTAMINATION. THEY ADVISED IT WOULD REQUIRE REPLACEMENT OF ALL RUBBER COMPONENTS AND COMPLETE SYSTEM FLUSH TO PREVENT FURTHER DAMAGE. THE ESTIMATE WAS QUITE EXPENSIVE AND WE WERE ADVISED THIS WOULD NOT BE UNDER WARRANTY. WE TOOK OUR VEHICLE THEN TO DEAN'S ENGINE SHOP, ANDERSON, IN AND HAD THEM DO REPAIR WORK. HE ADVISED ON OUR PAID RECEIPT " CHECKED FOR CONTAMINATED BRAKE FLUID, TOOK MASTER CLY APART AND CHECKED, NONE FOUND, POSSIBLE DEFECT IN RUBBER HOSES; REPLACED RUBBER LINES AT ALL 4 WHEELS REPLACED MASTER CYL FLUSHED OUT AND BLEAD TOTAL COST OF $572.26 (REPAIRS DONE 3-4-04) FIRST INSPECTION FROM BOB MYERS BUICK 2-25-04. WE ALSO HAD TO PAY FOR A RENTAL VEHICLE WHILE OUR VEHICLE WAS IN FOR THIS REPAIR 02-27-04 TO 03-02-04. *AK
NHTSA ODI #10079047
NHTSA investigations
2EA07006 · Fuel Tank Leakage
Opened Apr 18, 2007 · Closed Sep 13, 2007
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly; Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Additional source detail variants (5)
Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage:tank Assembly
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
RQ06009 · Fuel Tank Leakage
Opened Dec 14, 2006 · Closed Apr 18, 2007
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly; Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Additional source detail variants (4)
Fuel System, Gasoline
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Fuel System, Gasoline:storage
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Fuel System, Gasoline:storage:tank Assembly
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
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