TL* THE CONTACT OWNS A 2004 BMW R-SERIES. THE CONTACT STATED THAT HE SMELLED FUEL BEING EMITTED FROM THE VEHICLE WHILE IT WAS PARKED IN A RESIDENTIAL GARAGE. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSIS AND THE CONTACT WAS INFORMED THAT THE O-RING IN THE FUEL LINE QUICK-DISCONNECT COUPLING WOULD NEED TO BE REPLACED. THE VEH…
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TL* THE CONTACT OWNS A 2004 BMW R-SERIES. THE CONTACT STATED THAT HE SMELLED FUEL BEING EMITTED FROM THE VEHICLE WHILE IT WAS PARKED IN A RESIDENTIAL GARAGE. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSIS AND THE CONTACT WAS INFORMED THAT THE O-RING IN THE FUEL LINE QUICK-DISCONNECT COUPLING WOULD NEED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE CONTACT WAS THEN INFORMED OF A RECALL FOR THE FAILURE UNDER NHTSA CAMPAIGN ID NUMBER: 04V028000 (FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS). THE MANUFACTURER WAS NOTIFIED BUT ADVISED THE CONTACT THAT HIS VIN WAS NOT INCLUDED IN THE RECALL AND OFFERED NO FURTHER ASSISTANCE. THE FAILURE AND CURRENT MILEAGE WAS 20,000. UPDATED 12/21/12*LJ UPDATED 1/7/2013 *JS
NHTSA ODI #10483202
6,964 miles · Jul 26, 2011
Fuel System, Gasoline
WHILE DRIVING ON THE HIGHWAY (IN A WORK ZONE), FUEL BEGAN SPRAYING FROM THE RIGHT SIDE OF THE MOTORCYCLE AND THE VEHICLE LOST POWER. AFTER PULLING TO THE SHOULDER OF THE ROAD AND TURNING THE VEHICLE OFF, GASOLINE CONTINUED TO LEAK ONTO THE HOT EXHAUST PIPES AND VAPORIZED INTO A CLOUD OF SMOKE. FORTUNATELY, THE LEAKING FUEL DID…
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WHILE DRIVING ON THE HIGHWAY (IN A WORK ZONE), FUEL BEGAN SPRAYING FROM THE RIGHT SIDE OF THE MOTORCYCLE AND THE VEHICLE LOST POWER. AFTER PULLING TO THE SHOULDER OF THE ROAD AND TURNING THE VEHICLE OFF, GASOLINE CONTINUED TO LEAK ONTO THE HOT EXHAUST PIPES AND VAPORIZED INTO A CLOUD OF SMOKE. FORTUNATELY, THE LEAKING FUEL DID NOT IGNITE. THE VEHICLE WAS TOWED TO AN AUTHORIZED BMW REPAIR FACILITY WHERE IT WAS DETERMINED THAT THE "MALE" SIDE OF THE FUEL LINE QUICK-DISCONNECT COUPLING HAD CRACKED. THE ORIGINAL PART IS MADE OUT OF PLASTIC BUT THE REPLACEMENT PART HAS BEEN UPGRADED TO METAL. NHTSA CAMPAIGN ID NUMBER 04V028000 ADDRESSES A SIMILAR PROBLEM WITH THIS SAME COMPONENT, HOWEVER, IT DOES NOT INCLUDE ALL VEHICLES WITH THE PLASTIC FUEL LINE QUICK-DISCONNECT COUPLING. THIS RECALL CAMPAIGN SHOULD BE EXPANDED TO INCLUDE ALL VEHICLES WITH THE PLASTIC FUEL LINE QUICK-DISCONNECT COUPLING.
ON CERTAIN MOTORCYCLES, THE O-RING IN FUEL LINE QUICK-DISCONNECT COUPLING COULD BECOME DAMAGED AND LEAD TO A FUEL LEAK. THERE IS ALSO A PROBLEM INVOLVING CRIMP-TYPE HOSE CLAMPS, WHICH CAN RESULT IN A FUEL LEAK.
Consequence & remedy
Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.
Remedy: DEALERS WILL INSPECT AND, IF NECESSARY, ADJUST ALL CRIMP-TYPE HOSE CLAMPS. ALSO, ALL FUEL LINE QUICK-DISCONNECT COUPLINGS WILL BE INSPECTED. IF A LEAK IS DETECTED, THE QUICK-DISCONNECT O-RING WILL BE REPLACED. IF DAMAGED, THE COUPLING WILL BE REPLACED. OWNER NOTIFICATION BEGAN ON APRIL 30, 2004. OWNERS SHOULD CONTACT BMW AT 1-800-831-1117.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2
PE07031 · Motorcycle Fires
Opened Jun 21, 2007 · Closed Oct 23, 2007
Status: closed (inferred from source dates) · Engine And Engine Cooling
UNLIKE MOST MOTORCYCLES, WHERE A SIGHT GLASS IS USED TO DETERMINE ENGINE OIL LEVEL, THE SUBJECT, AIR-COOLED, MOTORCYCLES ARE BUILT BY BMW WITH A POLYMER (PLASTIC) SIGHT GLASS THAT, IN SOME INSTANCES, MELTS DUE TO HIGH ENGINE/OIL TEMPERATURE.THIS TYPICALLY OCCURS WHEN THE MOTORCYCLE IS OPERATED CONTRARY TO BMW'S OWNER MANUAL ADMONITION: WARNING:DO NOT KEEP THE ENGINE RUNNING WHILE THE MOTORCYCLE IS AT A STANDSTILL -- RISK OF OVERHEATING AND FIRE.EACH OF THE ALLEGED FIRES OCCURRED WHILE THE MOTORCYCLE WAS PARKED AND IDLING.ODI IS UNAWARE OF ANY STRUCTURE FIRES WHERE A MELTED SIGHT GLASS IS THE ROOT CAUSE.OF THE EIGHT KNOWN FIRES, ONE OCCURRED IN 2000, THREE IN 2004 AND AGAIN IN 2005, AND ONE IN FEBRUARY, 2007.THE SUBJECT VEHICLES DO NOT HAVE AN ELEVATED FIRE-RELATED INSURANCE CLAIMS HISTORY. BASED ON THE LOW INCIDENCE RATE, IT APPEARS BMW'S WARNING IS EFFECTIVE AND NO DEFECT TREND IS IDENTIFIED.FURTHER USE OF AGENCY RESOURCES APPEARS UNWARRANTED.THIS INVESTIGATION'S CLOSING DOES NOT CONSTITUTE A NHTSA FINDING THAT NO SAFETY-RELATED DEFECT EXISTS AND WE RESERVE THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED.
PE03054 · Fuel Line Leakage
Opened Dec 1, 2003 · Closed Jan 23, 2004
Status: closed (inferred from source dates) · Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings
BMW IS CONDUCTING A RECALL (04V-028).AN INFORMATION REQUEST(IR)RESPONSE WAS NOT RECEIVED. UPON BMW'S RECEIPT OF THE IR, AND AFTER DISCUSSIONS WITH ODI, BMWDETERMINED THAT A RECALL WAS NECESSARY. ON CERTAIN MOTORCYCLES, THE O-RING CONTAINED WITHIN THE FUEL LINE QUICK-DISCONNECT COUPLING COULD BECOME DAMAGED.FURTHER, THERE IS ALSO A PROBLEM INVOLVING CRIMP-TYPE HOSE CLAMPS, WHICH CAN ALSO RESULT IN A SMALL FUEL LEAK.DEALERS WILL INSPECT, AND IF NECESSARY, ADJUST ALL CRIMP-TYPE HOSE CLAMPS.ALSO ALL FUEL LINE QUICK-DISCONNECT COUPLINGS WILL BE INSPECTED.IF A LEAK IS DETECTED, THE QUICK-DISCONNECT O-RING WILL BE REPLACED.IF DAMAGED, THE COUPLING WILL BE REPLACED.OWNER NOTIFICATION IS EXPECTED TO BEGIN DURING FEBRUARY 2004.
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