2006 BMW K1200 S

MY MOTORCYCLE STARTED LEAKING GAS IN THE MIDDLE OF A DAY RIDE AND PROGRESSIVELY GOT WORSE, SO THAT BY THE END OF THE DAY, GAS WAS POURING OUT ONTO THE SIDE OF MY ENGINE AND ONTO MY BOOT, PANT LEG AND FORMING A GOOD SIZE PUDDLE ON THE ASPHALT WHERE PARKED. I ENDED UP HAVING TO REPLACE THE ENTIRE FUEL PUMP ASSEMBLY ($550 FOR THE PART, $850 TOTAL COST INSTALLED). I WANT BMW USA TO RECALL THIS PART AND STAND BEHIND THEIR PRODUCT. THERE ARE MULTIPLE INTERNET THREADS OF PEOPLE COMPLAINING ABOUT THIS ISSUE. MANY BMW OWNER'S LIVES ARE AT RISK OF CATCHING ON FIRE. I HAVE SPOKEN WITH MECHANICS AND THEY AGREE, THIS IS A DEFECT IN MANUFACTURING. *TT

FUEL LEAK FROM FUEL TANK FLANGE. THIS COMPLAINT IS THE SAME AS THE OTHERS, NAMELY THE FUEL TANK FLANGE CRACKS AND ALLOWS FUEL LEAKAGE UNDER PRESSURE WHICH ALLOWS A SIGNIFICANT AMOUNT OF FUEL TO SPRAY AND SUBSEQUENTLY DRAIN DOWN ONTO THE ALTERNATOR AND THEN DOWN THE SIDE OF THE ENGINE AND OUT THE BOTTOM. THERE IS A HEAT SHIELD GLUED TO THE BOTTOM OF THE TANK WHICH BECOMES UNGLUED WHEN SATURATED WITH GASOLINE. THIS SHIELD THEN FALLS ONTO THE TOP OF THE ALTERNATOR, THEREBY MAKING CONTACT WITH THE FOIL-SIDE OF THE HEAT SHIELD TO THE ALTERNATOR. IN THE EVENT OF A SPARK FROM THE TWO MATERIALS MAKING CONTACT, THERE WOULD BE A HIGH PROBABILITY OF A FIRE STARTING UNDER THE FUEL TANK. *TR

TL* THE CONTACT OWNS A 2006 BMW K1200 S. THE CONTACT STATED THAT WHILE PARKED, HE NOTICED A STRONG GASOLINE FUEL ODOR AND LEAKING GASOLINE ON THE GROUND. THE CONTACT INSPECTED THE VEHICLE AND DISCOVERED THAT THE FUEL ASSEMBLY FACE PLATE WAS FRACTURED AND WAS LEAKING FUEL ONTO THE ENGINE. THE CONTACT APPLIED A PLASTIC WELD TO THE FUEL ASSEMBLY FACE PLATE AND AFTER SOME TIME THE FAILURE RECURRED. THE CONTACT REPLACED THE FUEL ASSEMBLY FACE PLATE AND THE VEHICLE WAS REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 20,000.

I NOTICED THE SMELL OF FUEL IN MY GARAGE A FEW WEEKS AGO AND THOUGHT IT WAS ONE OF THREE VEHICLES IN IT. I WENT FOR A RIDE THIS PAST WEEK AND AFTER PARKING IT IN THE GARAGE I NOTICE A POOL DO FLUID UNDER THE BIKE. I STOP TO TAKE A LOOK AND IDENTIFY THE FLUID AS GASOLINE. I TOOK IT TO THE DEALER AND THEY TELL ME IT IS THE FUEL PUMP DISCONNECTS THAT ARE LEAKING. THESE CRACKS ARE LEAKING FUEL ONTO THE MOTOR AND ALTERNATOR CREATING A FIRE HAZARD! I HAVE NO DOUBT THAT THIS WOULD HAVE EVENTUALLY LEAD TO A FIRE THAT MOST LIKELY WOULD OF LEAD TO SEVERE BODILY HARM OR DEATH! I AM SURE BMW IS AWARE OF THIS PROBLEM AS THEY HAVE UPDATED THIS PART ON THEIR NEW BIKES BUT HAVEN'T ISSUED A RECALL. ALL EVIDENCE SHOWS THAT BMW IS AWARE OF THESE INHERENT DESIGN FLAWS IN THIS MODEL MOTORCYCLE BUT REFUSES TO ISSUE A RECALL PUTTING THE PUBLIC AS RISK! I BELIEVE THE NHTSA NEEDS TO TAKE ACTION FORCING BMW TO PROPERLY ADDRESS THESE KNOWN ISSUES." *TR