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2005 BMW 545I

Owner reports · Recalls · Investigations

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When problems were reported

Mileage at the reported incident

63 reports with mileage · 15 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Air Bags. Review the 34 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 15 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 14 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

2 crash reports1 fire reports1 injury reports

Air Bags complaints

34 reports
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120,000 miles · Jun 5, 2013
Air BagsElectrical System

MY CAR HAVE AN OVERHEATED CABLE CONNECTION AND IS CAUSING INCREASED ELECTRIC RESISTANCE, WHICH IS A RECALL AND ALSO THE PASSENGER AIRBAG LIGHT IS ON AND BMW REFUSE TO FIX THE ISSUES.. THEY SAY MY VIN WASN'T ONE OF THE CAR THAT'S IN THEIR DATABASE FOR THE RECALLS........ *TR

NHTSA ODI #10515172

99,500 miles · Mar 18, 2013
Air Bags

TL* THE CONTACT OWNS A 2005 BMW 545I. THE CONTACT STATED THAT THE FRONT PASSENGER SEAT AIR BAG WARNING LIGHT ILLUMINATED. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND STATED THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER: 08V384000 (AIR BAGS:FRONTAL). THE VEHICLE WAS NOT R…

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TL* THE CONTACT OWNS A 2005 BMW 545I. THE CONTACT STATED THAT THE FRONT PASSENGER SEAT AIR BAG WARNING LIGHT ILLUMINATED. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND STATED THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER: 08V384000 (AIR BAGS:FRONTAL). THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE WAS 99,500 AND THE CURRENT MILEAGE WAS 100,000.

NHTSA ODI #10503402

104,000 miles · Jan 15, 2013
Air Bags

TL* THE CONTACT OWNS A 2005 BMW 545I. THE CONTACT STATED THAT THE AIR BAG WARNING LIGHT WAS ILLUMINATED ON THE INSTRUMENT PANEL. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSTIC TESTING. THE TECHNICIAN ADVISED THAT THE FRONT PASSENGER SEAT ENTRY MAT WOULD NEED TO BE REPLACED. THE CONTACT REFERENCED NHTSA CAMPAIGN ID NUMBER: 0…

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TL* THE CONTACT OWNS A 2005 BMW 545I. THE CONTACT STATED THAT THE AIR BAG WARNING LIGHT WAS ILLUMINATED ON THE INSTRUMENT PANEL. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSTIC TESTING. THE TECHNICIAN ADVISED THAT THE FRONT PASSENGER SEAT ENTRY MAT WOULD NEED TO BE REPLACED. THE CONTACT REFERENCED NHTSA CAMPAIGN ID NUMBER: 08V384000 (AIR BAGS:FRONTAL) THAT HOWEVER, THE MANUFACTURER ADVISED THE CONTACT THAT THE VIN WAS NOT INCLUDED IN THE RECALL CAMPAIGN. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 104,000.

NHTSA ODI #10493073

87,766 miles · Jan 3, 2013
Air Bags

UPON TURNING ON VEHICLE I DRIVE SAID PASSENGER RESTRAINT SYSTEM MALFUNCTION. I CALLED BMWNA AND THEY SAID THAT THERE WAS NO RECALL, SO I DID SOME RESEARCH AND FOUND THIS WEBSITE HTTPS://WWW-ODI.NHTSA.DOT.GOV/VEHICLECOMPLAINT/INDEX.XHTML STATING THAT MY VEHICLE SHOULD BE COVERED AND I AGREE SINCE THIS WOULD BE CONSIDERED A SAFETY…

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UPON TURNING ON VEHICLE I DRIVE SAID PASSENGER RESTRAINT SYSTEM MALFUNCTION. I CALLED BMWNA AND THEY SAID THAT THERE WAS NO RECALL, SO I DID SOME RESEARCH AND FOUND THIS WEBSITE HTTPS://WWW-ODI.NHTSA.DOT.GOV/VEHICLECOMPLAINT/INDEX.XHTML STATING THAT MY VEHICLE SHOULD BE COVERED AND I AGREE SINCE THIS WOULD BE CONSIDERED A SAFETY ISSUE. *TR

NHTSA ODI #10490963

84,525 miles · Dec 28, 2012
Air Bags

GOT INDICATION PASSENGER AIR BAG/ RESTRAINT SYSTEM MALFUNCTION ON IDRIVE. TOOK CAR TO REPAIR SHOP AND I WAS TOLD OCCUPANCY SENSOR IN PASSENGER SEAT WAS BAD. I CHECKED FOR A RECALL FOR THIS VEHICLE WITH BMW. I WAS TOLD NO RECALLS FOR THIS PROBLEM ON THIS VEHICLE WAS COVERED. I CHECKED WITH THE PARTS DEPARTMENT AND WAS TOLD THERE …

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GOT INDICATION PASSENGER AIR BAG/ RESTRAINT SYSTEM MALFUNCTION ON IDRIVE. TOOK CAR TO REPAIR SHOP AND I WAS TOLD OCCUPANCY SENSOR IN PASSENGER SEAT WAS BAD. I CHECKED FOR A RECALL FOR THIS VEHICLE WITH BMW. I WAS TOLD NO RECALLS FOR THIS PROBLEM ON THIS VEHICLE WAS COVERED. I CHECKED WITH THE PARTS DEPARTMENT AND WAS TOLD THERE WAS ONLY ONE SENSOR FOR THIS CAR. IF THAT'S THE CASE HOW CAN BMW ONLY COVER 200,00 OF THE DEFECTIVE UNITS AND NOT ALL THAT WERE MADE DURING THIS TIME PERIOD. FURTHER, ON THE ONES THEY DID COVER THEY INCREASED THE WARRANTY PERIOD TO 10 YEARS FROM DATE OF ORIGINAL SALE WITH NO MILEAGE RESTRICTIONS? IT SEEMS TO ME A DEAL WAS MADE WITH THE NTSB TO COVER AT LEAST SOME OF THE DEFECTIVE UNITS BUT NOT ALL. BY EXTENDING THE WARRANTY PERIOD TO 10 YEARS ON THE SAME PART THAT IS USED IN ALL VEHICLES ON THIS CLASS, INDICATES BMW HAS ADMITTED ALL THE PARTS ARE FAULTY. BMW SHOULD INCLUDE ALL VEHICLES THAT USE THIS PART IN THE RECALL, RECALL #08V384000 NOT JUST A LIMITED NUMBER. ACCORDING TO MY RECORDS THIS IS THE SECOND OCCURRENCE OF THIS ISSUE, AND WELL BEFORE 2015 WHEN THE 10 YEAR WARRANTY EXTENSION WOULD HAVE EXPIRED. ALSO THIS INDICATES THE REPLACEMENT SENSOR ARE NOT HOLDING UP WELL. IT IS MY OPINION A PROGRAMMING CHANGE SHOULD BE MADE, WHERE THE ONBOARD COMPUTER, CONTROLLING THE AIR BAG, USES A INPUT FROM A SEAT BELT CONNECT SENSOR TO DETERMINE IF THE PASSENGER SEAT IS OCCUPIED? NOT THE FAULTY MAT IN THE SEAT. *TR

NHTSA ODI #10490393

57,000 miles · Oct 10, 2012
Air Bags

TL* THE CONTACT OWN A 2005 BMW 545I. THE CONTACT STATED THAT THE FRONT PASSENGER SIDE AIR BAG WARNING LIGHT ILLUMINATED. THE CONTACT TOOK THE VEHICLE TO THE DEALER AND WAS TOLD THAT THE SENSOR FOR THE FRONT PASSENGER NEEDED TO BE REPLACED. THE VEHICLE HAD NOT BEEN REPLAIR.THE FAILURE MILEAGE WAS 57,000 AND THE CURRENT MILEAGE WA…

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TL* THE CONTACT OWN A 2005 BMW 545I. THE CONTACT STATED THAT THE FRONT PASSENGER SIDE AIR BAG WARNING LIGHT ILLUMINATED. THE CONTACT TOOK THE VEHICLE TO THE DEALER AND WAS TOLD THAT THE SENSOR FOR THE FRONT PASSENGER NEEDED TO BE REPLACED. THE VEHICLE HAD NOT BEEN REPLAIR.THE FAILURE MILEAGE WAS 57,000 AND THE CURRENT MILEAGE WAS 97,000.

NHTSA ODI #10479620

79,200 miles · May 14, 2012
Air Bags

TL* THE CONTACT OWNS A 2005 BMW 545I. THE CONTACT STATED THAT UPON STARTING THE VEHICLE, THE AIR BAG AND SEAT BELT WARNING LIGHTS ILLUMINATED. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHO STATED THE FRONT PASSENGER AIR BAG SENSOR NEEDED TO BE REPLACED. THE CONTACT WAS ALSO INFORMED THAT THE VEHICLE WAS NOT INCLUDED IN THE R…

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TL* THE CONTACT OWNS A 2005 BMW 545I. THE CONTACT STATED THAT UPON STARTING THE VEHICLE, THE AIR BAG AND SEAT BELT WARNING LIGHTS ILLUMINATED. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHO STATED THE FRONT PASSENGER AIR BAG SENSOR NEEDED TO BE REPLACED. THE CONTACT WAS ALSO INFORMED THAT THE VEHICLE WAS NOT INCLUDED IN THE RECALL ASSOCIATED WITH NHTSA CAMPAIGN ID NUMBER 08V384000 (AIR BAGS:FRONTAL). THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 79,200.

NHTSA ODI #10458292

50,120 miles · Mar 27, 2012
Air Bags

TL* THE CONTACT OWNS A 2005 BMW 545I. THE CONTACT WAS DRIVING 15 MPH WHEN THE AIR BAG RESTRAINT WARNING LIGHT ILLUMINATED. THE VEHICLE WAS TAKEN TO THE DEALER. THE DEALER CONFIRMED THAT THE PASSENGER RESTRAINT MAT SENSOR MALFUNCTIONED. THE DEALER ALSO CONFIRMED THAT THE VIN FAILED TO QUALIFY FOR REPAIRS UNDER NHTSA CAMPAIGN ID N…

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TL* THE CONTACT OWNS A 2005 BMW 545I. THE CONTACT WAS DRIVING 15 MPH WHEN THE AIR BAG RESTRAINT WARNING LIGHT ILLUMINATED. THE VEHICLE WAS TAKEN TO THE DEALER. THE DEALER CONFIRMED THAT THE PASSENGER RESTRAINT MAT SENSOR MALFUNCTIONED. THE DEALER ALSO CONFIRMED THAT THE VIN FAILED TO QUALIFY FOR REPAIRS UNDER NHTSA CAMPAIGN ID NUMBER:08V384000 (AIR BAGS:FRONTAL). THE MANUFACTURER WAS CONTACTED AND NOTED THE VIN. THE CONSUMER WAS ADVISED AN INVESTIGATION WAS TAKING PLACE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 50,120 AND THE CURRENT MILEAGE WAS 50,150. UPDATED 05/02/12*BF UPDATED 05/04/12

NHTSA ODI #10453182

65,350 miles · Jan 23, 2012
Air BagsSeat Belts

MY VEHICLE WAS PARKED FOR A WEEK FROM THE DATE THAT I LAST DRIVEN IT AND TO THE TIME I WENT AND START UP THE CAR. AFTER A WEEK OF NO USAGE AS SOON AS I STARTED THE CAR, THE PASSENGER SEAT BELT RESTRAINT AND AIRBAG LIGHT SHOWED UP AS A MALFUNCTION. AFTER DOING SOME RESEARCH I NOTICE THAT BMW HAD A RECALL ON A SEAT MAT SENSOR ON 2…

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MY VEHICLE WAS PARKED FOR A WEEK FROM THE DATE THAT I LAST DRIVEN IT AND TO THE TIME I WENT AND START UP THE CAR. AFTER A WEEK OF NO USAGE AS SOON AS I STARTED THE CAR, THE PASSENGER SEAT BELT RESTRAINT AND AIRBAG LIGHT SHOWED UP AS A MALFUNCTION. AFTER DOING SOME RESEARCH I NOTICE THAT BMW HAD A RECALL ON A SEAT MAT SENSOR ON 200,000 5 SERIES BUT AFTER TALKING TO BMW MY VEHICLE IS NOT COVERED UNDER THIS RECALL. I ALSO DID SOME RESEARCH AND NOTICE THAT THERE IS A GREAT AMOUNT OF PEOPLE WITH THIS SAME PROBLEM. THIS IS A MAJOR CONCERN BECAUSE THE SEAT MAT SENSOR IS BAD THE PASSENGER AIRBAG WILL NOT DEPLOY IF I GET INTO A CAR ACCIDENT. *TR

NHTSA ODI #10444862

Mileage unknown · Jan 6, 2012
Air BagsSeats

A PASSENGER RESTRAINT MALFUNCTION LIGHT HAS CAME ON MY 2005 545 BMW. AFTER DOING A LITTLE RESEARCH IT SEEMS THAT THIS PROBLEM IS QUITE COMMON ON BMWS AND I FEEL AS ITS AN ISSUE WITH THE PRODUCTION OF THE CAR AND SHOULD NOT BE AT THE OWNERS EXPENSE FOR A FAULTY PRODUCTION. MY EXTENDED WARRANTY DOES NOT COVER THIS REPAIR AND I'VE …

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A PASSENGER RESTRAINT MALFUNCTION LIGHT HAS CAME ON MY 2005 545 BMW. AFTER DOING A LITTLE RESEARCH IT SEEMS THAT THIS PROBLEM IS QUITE COMMON ON BMWS AND I FEEL AS ITS AN ISSUE WITH THE PRODUCTION OF THE CAR AND SHOULD NOT BE AT THE OWNERS EXPENSE FOR A FAULTY PRODUCTION. MY EXTENDED WARRANTY DOES NOT COVER THIS REPAIR AND I'VE CONTACTED THE BMWNA AND WAS TOLD THAT THERE IS A RECALL BUT NOT ON MY CAR. THE COST TO REPAIR IS OVER $2000 AND I FEEL THAT IT IS A SAFETY ISSUE BMW NEEDS TO ADDRESS SINCE THERE ARE SO MANY ISSUES WITH THE PASSENGER SEAT AIRBAG SENSORS. *TR

NHTSA ODI #10442679

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

EA08001 · BMW Airbag Light Illumination

Opened Jan 4, 2008 · Closed Dec 31, 2008

Status: closed (inferred from source dates) · Air Bags; Air Bags:frontal; Air Bags:frontal:sensor/control MODULE-INACTIVE

BMW IS CONDUCTING A SAFETY RECALL CAMPAIGN ON APPROXIMATELY 200,000 MY04 THROUGH MY06 SUBJECT VEHICLES BUILT THROUGH 11/30/05 TO CORRECT THE FRONT PASSENGER SEAT AIR BAG OCCUPANT DETECTION MAT. THE SPECIFIC VEHICLES INCLUDED IN THE RECALL AREMY04- 06/ 5-SERIES WITH STANDARD AND SPORT SEATS, MY04-06/ X3-SERIES AND MY06/ 3-SERIES WITH SPORT SEATS. IN ADDITION, BMW WILL EXTEND THE WARRANTY COVERAGE OF THE PASSENGER SEAT AIR BAG OCCUPANT DETECTION MAT TO 10-YEAR/UNLIMITED MILEAGE ON APPROXIMATELY 120,000 REMAINING MY04-06 SUBJECT VEHICLES BUILT THROUGH 11/30/05. THE SPECIFIC VEHICLES INCLUDED IN THE EXTENDED WARRANTY ARE MY 06/ 6 SERIES, MY 06/ 3-SERIES WITH STANDARD SEATS, MY04-05/ Z4, MY04-06/ 7 SERIES, MY 06/ X5, AND MY04-06/ 5-SERIES WITH COMFORT SEATS.THE AVERAGE FREQUENCY OF FAILURES AMONG THE EXTENDED WARRANTY GROUPS WAS LESS THAN 1/7TH OF THE RECALL VEHICLE GROUPS.PLEASE SEE BMW'S 08V-384 RECALL NOTIFICATION FOR FURTHER DETAILSDEPENDING ON SEAT CONFIGURATION AND VEHICLE GEOMETRY, THE OCCUPANT DETECTION MAT CAN FATIGUE DURING USE DEPENDING ON THE MANNER AND FREQUENCY OF THE FRONT PASSENGER'S ENTRY AND EXIT.SPECIFICALLY, OVER TIME, MICRO-CRACKS COULD DEVELOP IN THE SIDE FLANKS OF THE MAT CAUSING A BROKEN CIRCUIT.A BROKENCIRCUIT CAN LEAD TO THE DEACTIVATION OF THE PASSENGER AIR BAG AND THE ILLUMINATION OF BOTH THE AIR BAG WARNING LIGHT AND THE PASSENGER AIR BAG LIGHT.

Additional source detail variants (3)

Air Bags

BMW IS CONDUCTING A SAFETY RECALL CAMPAIGN ON APPROXIMATELY 200,000 MY04 THROUGH MY06 SUBJECT VEHICLES BUILT THROUGH 11/30/05 TO CORRECT THE FRONT PASSENGER SEAT AIR BAG OCCUPANT DETECTION MAT. THE SPECIFIC VEHICLES INCLUDED IN THE RECALL AREMY04- 06/ 5-SERIES WITH STANDARD AND SPORT SEATS, MY04-06/ X3-SERIES AND MY06/ 3-SERIES WITH SPORT SEATS. IN ADDITION, BMW WILL EXTEND THE WARRANTY COVERAGE OF THE PASSENGER SEAT AIR BAG OCCUPANT DETECTION MAT TO 10-YEAR/UNLIMITED MILEAGE ON APPROXIMATELY 120,000 REMAINING MY04-06 SUBJECT VEHICLES BUILT THROUGH 11/30/05. THE SPECIFIC VEHICLES INCLUDED IN THE EXTENDED WARRANTY ARE MY 06/ 6 SERIES, MY 06/ 3-SERIES WITH STANDARD SEATS, MY04-05/ Z4, MY04-06/ 7 SERIES, MY 06/ X5, AND MY04-06/ 5-SERIES WITH COMFORT SEATS.THE AVERAGE FREQUENCY OF FAILURES AMONG THE EXTENDED WARRANTY GROUPS WAS LESS THAN 1/7TH OF THE RECALL VEHICLE GROUPS.PLEASE SEE BMW'S 08V-384 RECALL NOTIFICATION FOR FURTHER DETAILSDEPENDING ON SEAT CONFIGURATION AND VEHICLE GEOMETRY, THE OCCUPANT DETECTION MAT CAN FATIGUE DURING USE DEPENDING ON THE MANNER AND FREQUENCY OF THE FRONT PASSENGER'S ENTRY AND EXIT.SPECIFICALLY, OVER TIME, MICRO-CRACKS COULD DEVELOP IN THE SIDE FLANKS OF THE MAT CAUSING A BROKEN CIRCUIT.A BROKENCIRCUIT CAN LEAD TO THE DEACTIVATION OF THE PASSENGER AIR BAG AND THE ILLUMINATION OF BOTH THE AIR BAG WARNING LIGHT AND THE PASSENGER AIR BAG LIGHT.

Air Bags:frontal

BMW IS CONDUCTING A SAFETY RECALL CAMPAIGN ON APPROXIMATELY 200,000 MY04 THROUGH MY06 SUBJECT VEHICLES BUILT THROUGH 11/30/05 TO CORRECT THE FRONT PASSENGER SEAT AIR BAG OCCUPANT DETECTION MAT. THE SPECIFIC VEHICLES INCLUDED IN THE RECALL AREMY04- 06/ 5-SERIES WITH STANDARD AND SPORT SEATS, MY04-06/ X3-SERIES AND MY06/ 3-SERIES WITH SPORT SEATS. IN ADDITION, BMW WILL EXTEND THE WARRANTY COVERAGE OF THE PASSENGER SEAT AIR BAG OCCUPANT DETECTION MAT TO 10-YEAR/UNLIMITED MILEAGE ON APPROXIMATELY 120,000 REMAINING MY04-06 SUBJECT VEHICLES BUILT THROUGH 11/30/05. THE SPECIFIC VEHICLES INCLUDED IN THE EXTENDED WARRANTY ARE MY 06/ 6 SERIES, MY 06/ 3-SERIES WITH STANDARD SEATS, MY04-05/ Z4, MY04-06/ 7 SERIES, MY 06/ X5, AND MY04-06/ 5-SERIES WITH COMFORT SEATS.THE AVERAGE FREQUENCY OF FAILURES AMONG THE EXTENDED WARRANTY GROUPS WAS LESS THAN 1/7TH OF THE RECALL VEHICLE GROUPS.PLEASE SEE BMW'S 08V-384 RECALL NOTIFICATION FOR FURTHER DETAILSDEPENDING ON SEAT CONFIGURATION AND VEHICLE GEOMETRY, THE OCCUPANT DETECTION MAT CAN FATIGUE DURING USE DEPENDING ON THE MANNER AND FREQUENCY OF THE FRONT PASSENGER'S ENTRY AND EXIT.SPECIFICALLY, OVER TIME, MICRO-CRACKS COULD DEVELOP IN THE SIDE FLANKS OF THE MAT CAUSING A BROKEN CIRCUIT.A BROKENCIRCUIT CAN LEAD TO THE DEACTIVATION OF THE PASSENGER AIR BAG AND THE ILLUMINATION OF BOTH THE AIR BAG WARNING LIGHT AND THE PASSENGER AIR BAG LIGHT.

Air Bags:frontal:sensor/control MODULE-INACTIVE

BMW IS CONDUCTING A SAFETY RECALL CAMPAIGN ON APPROXIMATELY 200,000 MY04 THROUGH MY06 SUBJECT VEHICLES BUILT THROUGH 11/30/05 TO CORRECT THE FRONT PASSENGER SEAT AIR BAG OCCUPANT DETECTION MAT. THE SPECIFIC VEHICLES INCLUDED IN THE RECALL AREMY04- 06/ 5-SERIES WITH STANDARD AND SPORT SEATS, MY04-06/ X3-SERIES AND MY06/ 3-SERIES WITH SPORT SEATS. IN ADDITION, BMW WILL EXTEND THE WARRANTY COVERAGE OF THE PASSENGER SEAT AIR BAG OCCUPANT DETECTION MAT TO 10-YEAR/UNLIMITED MILEAGE ON APPROXIMATELY 120,000 REMAINING MY04-06 SUBJECT VEHICLES BUILT THROUGH 11/30/05. THE SPECIFIC VEHICLES INCLUDED IN THE EXTENDED WARRANTY ARE MY 06/ 6 SERIES, MY 06/ 3-SERIES WITH STANDARD SEATS, MY04-05/ Z4, MY04-06/ 7 SERIES, MY 06/ X5, AND MY04-06/ 5-SERIES WITH COMFORT SEATS.THE AVERAGE FREQUENCY OF FAILURES AMONG THE EXTENDED WARRANTY GROUPS WAS LESS THAN 1/7TH OF THE RECALL VEHICLE GROUPS.PLEASE SEE BMW'S 08V-384 RECALL NOTIFICATION FOR FURTHER DETAILSDEPENDING ON SEAT CONFIGURATION AND VEHICLE GEOMETRY, THE OCCUPANT DETECTION MAT CAN FATIGUE DURING USE DEPENDING ON THE MANNER AND FREQUENCY OF THE FRONT PASSENGER'S ENTRY AND EXIT.SPECIFICALLY, OVER TIME, MICRO-CRACKS COULD DEVELOP IN THE SIDE FLANKS OF THE MAT CAUSING A BROKEN CIRCUIT.A BROKENCIRCUIT CAN LEAD TO THE DEACTIVATION OF THE PASSENGER AIR BAG AND THE ILLUMINATION OF BOTH THE AIR BAG WARNING LIGHT AND THE PASSENGER AIR BAG LIGHT.

PE07045 · BMW Airbag Light Illumination

Opened Sep 4, 2007 · Closed Jan 4, 2008

Status: closed (inferred from source dates) · Air Bags; Air Bags:frontal; Air Bags:frontal:sensor/control MODULE-INACTIVE

IN CERTAIN MY 2005 THROUGH MY 2006 BMW VEHICLES, THE OCCUPANT CLASSIFICATION SYSTEM (OCS) FOR THE PASSENGER FRONTAL AIRBAG MAY MALFUNCTION AND RENDER THE PASSENGER AIRBAG INOPERATIVE.IN JUNE 2006, BMW ISSUED A TECHNICAL SERVICE BULLETIN (SI B 72 02 06) REGARDING THE ILLUMINATION OF THE AIRBAG WARNING LIGHT AND THE PASSENGER AIRBAG STATUS LAMP.ILLUMINATION OF THESE LIGHTS WARN THAT AN OPEN ELECTRICAL CIRCUIT MAY BE PRESENT WITHIN THE PASSENGER SEAT MAT SENSOR.WHEN BOTH OF THE LIGHTS ARE ILLUMINATED, THE PASSENGER FRONTAL AIR BAG WILL NOT DEPLOY IN A FRONTAL CRASH.CERTAIN BMW VEHICLES IN ADDITION TO THE SUBJECT VEHICLES CONTAIN THE SAME SEAT MAT SENSOR.THESE ARE THE MY 2004 5-SERIES, 7-SERIES AND X3, THE MY 2004 THROUGH 2006Z-4 SERIES AND MY 2006 3-SERIES, 6-SERIES AND X5 VEHICLES.AN IMPROVED SEAT MAT SENSOR WAS INTRODUCED IN DECEMBER 2005 FOR THE MID-MY 2006 PRODUCTION.IN RESPONSE TO ODI'S INFORMATION REQUEST LETTER, BMW PROVIDED 1,172 OWNER REPORTS AND 28,238 WARRANTY CLAIMS.INITIAL REVIEW OF THE DATA INDICATE THAT 280 NON-DUPLICATING OWNER REPORTS AND 13,051 NON-DUPLICATING WARRANTY CLAIMS MAY BE RELATED THE SUBJECT DEFECT ISSUE ON THE SUBJECT VEHICLESTHIS PRELIMINARY EVALUATION IS BEING UPGRADED TO AN ENGINEERING ANALYSIS (EA08-001).

Additional source detail variants (3)

Air Bags

IN CERTAIN MY 2005 THROUGH MY 2006 BMW VEHICLES, THE OCCUPANT CLASSIFICATION SYSTEM (OCS) FOR THE PASSENGER FRONTAL AIRBAG MAY MALFUNCTION AND RENDER THE PASSENGER AIRBAG INOPERATIVE.IN JUNE 2006, BMW ISSUED A TECHNICAL SERVICE BULLETIN (SI B 72 02 06) REGARDING THE ILLUMINATION OF THE AIRBAG WARNING LIGHT AND THE PASSENGER AIRBAG STATUS LAMP.ILLUMINATION OF THESE LIGHTS WARN THAT AN OPEN ELECTRICAL CIRCUIT MAY BE PRESENT WITHIN THE PASSENGER SEAT MAT SENSOR.WHEN BOTH OF THE LIGHTS ARE ILLUMINATED, THE PASSENGER FRONTAL AIR BAG WILL NOT DEPLOY IN A FRONTAL CRASH.CERTAIN BMW VEHICLES IN ADDITION TO THE SUBJECT VEHICLES CONTAIN THE SAME SEAT MAT SENSOR.THESE ARE THE MY 2004 5-SERIES, 7-SERIES AND X3, THE MY 2004 THROUGH 2006Z-4 SERIES AND MY 2006 3-SERIES, 6-SERIES AND X5 VEHICLES.AN IMPROVED SEAT MAT SENSOR WAS INTRODUCED IN DECEMBER 2005 FOR THE MID-MY 2006 PRODUCTION.IN RESPONSE TO ODI'S INFORMATION REQUEST LETTER, BMW PROVIDED 1,172 OWNER REPORTS AND 28,238 WARRANTY CLAIMS.INITIAL REVIEW OF THE DATA INDICATE THAT 280 NON-DUPLICATING OWNER REPORTS AND 13,051 NON-DUPLICATING WARRANTY CLAIMS MAY BE RELATED THE SUBJECT DEFECT ISSUE ON THE SUBJECT VEHICLESTHIS PRELIMINARY EVALUATION IS BEING UPGRADED TO AN ENGINEERING ANALYSIS (EA08-001).

Air Bags:frontal

IN CERTAIN MY 2005 THROUGH MY 2006 BMW VEHICLES, THE OCCUPANT CLASSIFICATION SYSTEM (OCS) FOR THE PASSENGER FRONTAL AIRBAG MAY MALFUNCTION AND RENDER THE PASSENGER AIRBAG INOPERATIVE.IN JUNE 2006, BMW ISSUED A TECHNICAL SERVICE BULLETIN (SI B 72 02 06) REGARDING THE ILLUMINATION OF THE AIRBAG WARNING LIGHT AND THE PASSENGER AIRBAG STATUS LAMP.ILLUMINATION OF THESE LIGHTS WARN THAT AN OPEN ELECTRICAL CIRCUIT MAY BE PRESENT WITHIN THE PASSENGER SEAT MAT SENSOR.WHEN BOTH OF THE LIGHTS ARE ILLUMINATED, THE PASSENGER FRONTAL AIR BAG WILL NOT DEPLOY IN A FRONTAL CRASH.CERTAIN BMW VEHICLES IN ADDITION TO THE SUBJECT VEHICLES CONTAIN THE SAME SEAT MAT SENSOR.THESE ARE THE MY 2004 5-SERIES, 7-SERIES AND X3, THE MY 2004 THROUGH 2006Z-4 SERIES AND MY 2006 3-SERIES, 6-SERIES AND X5 VEHICLES.AN IMPROVED SEAT MAT SENSOR WAS INTRODUCED IN DECEMBER 2005 FOR THE MID-MY 2006 PRODUCTION.IN RESPONSE TO ODI'S INFORMATION REQUEST LETTER, BMW PROVIDED 1,172 OWNER REPORTS AND 28,238 WARRANTY CLAIMS.INITIAL REVIEW OF THE DATA INDICATE THAT 280 NON-DUPLICATING OWNER REPORTS AND 13,051 NON-DUPLICATING WARRANTY CLAIMS MAY BE RELATED THE SUBJECT DEFECT ISSUE ON THE SUBJECT VEHICLESTHIS PRELIMINARY EVALUATION IS BEING UPGRADED TO AN ENGINEERING ANALYSIS (EA08-001).

Air Bags:frontal:sensor/control MODULE-INACTIVE

IN CERTAIN MY 2005 THROUGH MY 2006 BMW VEHICLES, THE OCCUPANT CLASSIFICATION SYSTEM (OCS) FOR THE PASSENGER FRONTAL AIRBAG MAY MALFUNCTION AND RENDER THE PASSENGER AIRBAG INOPERATIVE.IN JUNE 2006, BMW ISSUED A TECHNICAL SERVICE BULLETIN (SI B 72 02 06) REGARDING THE ILLUMINATION OF THE AIRBAG WARNING LIGHT AND THE PASSENGER AIRBAG STATUS LAMP.ILLUMINATION OF THESE LIGHTS WARN THAT AN OPEN ELECTRICAL CIRCUIT MAY BE PRESENT WITHIN THE PASSENGER SEAT MAT SENSOR.WHEN BOTH OF THE LIGHTS ARE ILLUMINATED, THE PASSENGER FRONTAL AIR BAG WILL NOT DEPLOY IN A FRONTAL CRASH.CERTAIN BMW VEHICLES IN ADDITION TO THE SUBJECT VEHICLES CONTAIN THE SAME SEAT MAT SENSOR.THESE ARE THE MY 2004 5-SERIES, 7-SERIES AND X3, THE MY 2004 THROUGH 2006Z-4 SERIES AND MY 2006 3-SERIES, 6-SERIES AND X5 VEHICLES.AN IMPROVED SEAT MAT SENSOR WAS INTRODUCED IN DECEMBER 2005 FOR THE MID-MY 2006 PRODUCTION.IN RESPONSE TO ODI'S INFORMATION REQUEST LETTER, BMW PROVIDED 1,172 OWNER REPORTS AND 28,238 WARRANTY CLAIMS.INITIAL REVIEW OF THE DATA INDICATE THAT 280 NON-DUPLICATING OWNER REPORTS AND 13,051 NON-DUPLICATING WARRANTY CLAIMS MAY BE RELATED THE SUBJECT DEFECT ISSUE ON THE SUBJECT VEHICLESTHIS PRELIMINARY EVALUATION IS BEING UPGRADED TO AN ENGINEERING ANALYSIS (EA08-001).