Air Bags. Review the 8 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Electrical System. Review the 8 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Engine And Engine Cooling. Review the 8 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

1 crash reports2 fire reports3 injury reports

What owners actually said

31 reports

68,000 miles · May 20, 2004

Engine And Engine Cooling

WHILE DRIVING COOLANT WAS LEAKING FROM THE RADIATOR. DEALERSHIP WAS NOTIFIED, BUT DID NOT RESOLVE THE PROBLEM. *AK

NHTSA ODI #10073963

62,000 miles · Nov 13, 2003

Engine And Engine Cooling

RADIATOR FAILURE (BLOCKED). *LA

NHTSA ODI #10046866

57,135 miles · Nov 11, 2003

Engine And Engine Cooling

RADIATOR FAILURE. *AK

NHTSA ODI #10045940

58,900 miles · Oct 28, 2003

Engine And Engine Cooling

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WATER PUMP FAILURE.THIS IS A KNOWN DEFECT THAT INVOLVES A HIGH PERCENTAGE OF THE E39 540I BMW. THE FAILURE OF THE PUMP IS KNOWN TO HAPPEN BETWEEN 5000-60000 MILES AND CAN PUT THE DRIVER IN DANGER AND CAUSE UNNECESSARY EXPENSIVE REPAIRS TO BE INCURRED ON A CAR OF THIS CALIBER. THE WATER PUMP FAILURE IN MY CASE DESTROYED THE MAIN DRIVE BELT LEAVING ME WITH OUT POWER STEERING, BRAKES, ALTERNATOR ETC. E39 OWNERS WHO HAVE HAD THIS EXPERIENCE SHOULD BE REIMBURSED FOR THE REPAIRS AND COSTS ASSOCIATED WITH THE FAULTY DESIGN AND PROBLEMS ASSOCIATED WITH THE WATER PUMP AND COOLING SYSTEM. *AK

NHTSA ODI #10043755

45,000 miles · Jul 29, 2003

Engine And Engine Cooling

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BMW 2000 540I, V8, FAILURE (CRACKED, LOSS OF COOLANT) OF UPPER RADIATOR HOSE CONNECTOR. I HAD 3 1/2 YRS/45,000 MILES ON THE CAR. PLASTIC COMPONENT WIDELY KNOWN AMONG OWNERS TO BE PRONE TO FAILURE. THANKS TO THEIR ADVICE ON WARNING SIGNS, I WAS ABLE TO STOP UNDER CONTROL AND GET REPAIR WITHOUT MAJOR INCIDENT; OTHER UNSUSPECTING DRIVERS HAVE BEEN, AND WILL BE, LESS FORTUNATE. TO BMW'S CREDIT, THEY REPLACED MY RADIATOR UNDER WARRANTY. BUT THIS DOES NOT EXCUSE A KNOWN DESIGN DEFICIENCY.*AK

NHTSA ODI #10030308

Mileage unknown · Jul 28, 2003

Engine And Engine Cooling

RADIATOR FAILURE. *AK

NHTSA ODI #10030301

Mileage unknown · Jun 4, 2003

Tires

BRIDGESTONE TIRE EQUIPMENT UNRAVELED ON VEHICLE WHILE IN MOTION. *MR WHILE DRIVING DOWN EXPRESSWAY, THE CONSUMER HEARD A LOUD BANG, AND FOUND THAT THE INSIDE OF TIRE HAD GONE BALD AND PART OF THREAD HAD COME LOOSE. *SCC *JB

NHTSA ODI #10022548

Mileage unknown · Aug 14, 2001

Fuel System, Gasoline

WHILE DRIVING ON THE FREEWAY RAN OVER A PIECE TIRE. CONSUMER HEARD TIRE STRIKE VEHICLE. CONSUMER PROCEEDED TO DRIVE. NEXT DAY UPON ENTERING GARAGE THERE WAS A VERY STRONG SMELL LIKE GAS, AND GAS WAS ALL OVER THE GROUND. CONSUMER COULD SEE TANK WAS MOIST AFTER LOOKING UNDERNIETH. TOOK TO DEALER, AND THEY WILL REPLACE FUEL …

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NHTSA ODI #894307

Mileage unknown · May 10, 2001

Visibility

NO SUMMARY LISTED FOR ABOVE VEHICLE. *AK

NHTSA ODI #745132

Mileage unknown · Mar 24, 2001

Air BagsInjury

NOTE: CAR COULD BE DRIVEN AFTER AIRBAG WENT OFF. ENGINE TURNED OFF WHEN BAG RELEASED.*AK

NHTSA ODI #742972

Official recalls

19V015000 · Air Bags:frontal:driver Side:inflator Module

Jan 14, 2019

BMW of North America, LLC (BMW) is recalling certain model year 2000-2003 525i Sedan, 530i Sedan, 540i Sedan, 2001-2003 525i Sports Wagon and 540i Sports Wagon vehicles, and 2000-2004 X5 SAV 3.0i, X5 SAV 4.4i, and X5 SAV 4.6is vehicles. This recall affects certain vehicles where the original steering wheel has been replaced with the optional sports steering wheel. The sports steering wheel has a frontal air bag inflator that may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.

Consequence & remedy

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicles until the vehicle has been remedied. BMW will notify owners, and dealers will inspect the vehicle for an optional sports steering wheel with an affected inflator. Dealers will replace the air bag module as necessary, free of charge. The recall began March 14, 2019. Owners may contact BMW customer service at 1-800-525-7417.

00V048000 · Exterior Lighting:brake Lights:switch

Feb 17, 2000

VEHICLE DESCRIPTION: PASSENGER VEHICLES. THE BRAKE LAMPS IN THESE VEHICLES ARE CONTROLLED BY A SWITCH ACTIVATED BY THE MOVEMENT OF THE BRAKE PEDAL. THIS SWITCH COULD FAIL INTERNALLY, CAUSING IT TO REMAIN EITHER IN THE "BRAKE LAMPS OFF" POSITION OR IN THE "BRAKE LAMPS ON" POSITION.

Consequence & remedy

Consequence: IF THIS HAPPENS, THE BRAKE LAMPS EITHER WILL NOT OPERATE OR WILL BE CONTINUOUSLY ILLUMINATED, REGARDLESS OF BRAKE PEDAL POSITION.

Remedy: DEALERS WILL INSPECT AND, IF NECESSARY, REPLACE THE EXISTING BRAKE LAMP SWITCH WITH AN IMPROVED SWITCH.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

No exact-year investigations in this snapshot.